Questions Fréquemment Posées

Yes. Individual machines or additional units can be supplied, including mixers, extruders, ovens, fryers, oil filters, conveyors, and seasoning systems. Before delivery, the engineering team reviews the equipment’s compatibility with the existing production line in terms of capacity, dimensions, flow rate, and connection points.

Yes. A fully integrated system can be designed to connect every stage of production, from the raw product to the final package, in cooperation with ZIRVE INTERNATIONAL’s filling and packaging systems. The required capacity and number of filling machines are determined based on the production line output, package sizes, product density, and required speed, ensuring a smooth production flow and preventing the filling stage from becoming a bottleneck.

Yes, we can develop a complete turnkey factory project, starting with product assessment, production capacity planning, and factory layout design, and extending to the processing line, conveying systems, flavoring, packaging, installation, commissioning, and training. The exact scope of supply is clearly defined in the technical and commercial proposal.

Yes. We can assess and plan a completely new factory or the addition of a new production line to an existing operational facility. For expansion projects, we review the available space, energy sources, material and personnel flow, as well as the capacity of the existing packaging systems and utilities before approving the final layout.

ZIRVE EXTRUSION is a Turkish company specializing in the design and manufacturing of chips and snack production lines and related industrial solutions. Its services include project assessment, equipment manufacturing, production line layout preparation, installation, commissioning, operator training, as well as technical support and spare parts in accordance with the scope of the offer and contract.

The company’s portfolio includes a comprehensive range of production lines for puffed corn chips, fried or baked corn cones, pellet chips, Nik Naks, hot-air popcorn, filled snacks, legume- and protein-based snacks, natural potato chips, tortilla chips, breakfast cereals, and fried corn. The company also provides conveying, frying, drying, seasoning, and packaging equipment.

ZIRVE EXTRUSION production lines and equipment are manufactured in Türkiye, where the company is headquartered in Gaziantep. The production lines are prepared for export and installation in various international markets, in accordance with the electrical, power, safety, and operating requirements of the customer’s country.

Yes, many production lines can produce different product shapes by changing the mold or forming system, while flavors can be adjusted through the distribution settings and recipe. The number of possible shapes and the speed of changeovers depend on the type of production line and product, and some shapes may require additional equipment or molds.

Future expansion can be planned from the initial design stage. However, the ability to increase production capacity depends on the equipment model and production line configuration. In some cases, capacity can be increased by adding another unit or upgrading a specific processing stage. In others, a key stage — such as the extruder, oven, or fryer — may determine the line’s maximum capacity. Therefore, the expected future expansion plan should be defined before finalizing the design.

Yes. Carefully engineered modifications can be made to the line’s design and layout, including conveyors, molds, heating and drying systems, flavoring systems, automation level, and integration points with packaging equipment. Any modification is subject to a specialized engineering study and is approved only after evaluating its impact on safety, energy consumption, product quality, and maintenance requirements.

Yes, product testing can be arranged upon agreement, subject to the availability of the required raw materials and molds. For accurate results, we recommend sending a sample of the raw materials and the target product, or providing its specifications. Practical testing is the best way to determine the appropriate formulation, shape, texture, and expected energy requirements before finalizing the project.

Our team can provide technical guidance on production line capabilities, available formats, and processing methods, as well as assist the client with product development and recipe trials. However, selecting the most suitable product for the market should also be based on local research covering pricing, competitors, distribution channels, packaging options, and consumer preferences.

Not necessarily. The stated rated capacity represents a design value or maximum output under specific product and operating conditions. Actual production capacity may vary depending on factors such as raw material type, moisture content, product density, shape and size, drying or frying time, downtime rates, and operator efficiency. Therefore, performance and capacity guarantees are tied to the product and operating conditions agreed upon in the contract.

Choosing the right production line starts with defining the specifications of the final product, not with the name of the machine. We first need to know the type of raw material, the desired product shape, and the required processing method — whether frying, roasting, or hot-air processing — as well as the target production capacity, operating hours, available factory space, energy sources, and packaging sizes. Based on this information, the most suitable model and equipment configuration can be recommended.

To prepare an accurate and comprehensive technical and commercial proposal, please provide the following information: Country name. Type of product required. Product photos or samples. Raw material composition, if available. Required production capacity in kilograms per hour. Number of operating hours. Factory dimensions and height. Available energy sources: electricity, gas, or diesel. Required package weights. Required level of automation.

An automatic production line reduces manual intervention, integrates production stages, and helps control material flow efficiently. However, it requires a higher initial investment and better infrastructure and maintenance capabilities. A semi-automatic line may be more suitable for smaller projects or factories that rely more heavily on manual labor. The right choice depends on labor costs, production volume, demand stability, and the level of process control required.

Production capacity varies depending on the product family and model. The portfolio includes lines for medium-scale projects starting at approximately 160–200 kg/hour, industrial lines with capacities of up to 500 kg/hour, and high-capacity corn chips lines reaching up to 700 kg/hour. The final production capacity should be confirmed based on the model page and technical quotation, as it may vary depending on the recipe, product shape, moisture content, and operating conditions.

Yes. The level of automation varies by model and project scope. Equipment may include control panels, operator interfaces, variable frequency drives, level, temperature and speed sensors, as well as protection and alarm systems. Components and brands are specified in the approved technical proposal.

Yes. The electrical systems can be configured for the voltage and frequency available in the customer’s country, once these values have been officially confirmed. The factory’s transformers, cables, and protection systems must also be checked to ensure they can handle the total electrical load and any planned expansion.

Yes. Once the project configuration is approved, we prepare a general layout showing the equipment arrangement and dimensions, product flow, and essential utility connection points. To adapt the layout to the installation site, we need an accurate factory drawing showing the locations of columns, doors, utilities, and the ceiling height. This helps prevent conflicts during installation.

The scope of the study can be expanded to cover raw material flow; preparation, production, packaging, and storage areas; as well as personnel movement and maintenance access. Detailed civil design and local authority requirements must be coordinated with a licensed engineering firm in the project’s country.

The combined actual capacity of the packaging machines should exceed the line’s average output, with a suitable margin for downtime, film roll changes, and cleaning. The required capacity depends on product density, pack weight, and the speed of each machine. The project may require multiple packaging machines or a multi-lane distribution system.

The space required depends on the product, production capacity, and storage and packaging needs. Tens or hundreds of square meters may be sufficient for some compact snack lines, while natural potato chips factories or high-capacity projects may need considerably more space. Factory planning should account for operation, maintenance, raw material storage, and finished goods storage—not just the space occupied by the machines.

The required height depends on the dimensions of the extruder, inclined conveyors, packaging weighers, platforms, and tanks. Before the layout is approved, please provide the clear height from the floor to the lowest point of the ceiling, along with the locations of any structural beams and pipes.

Parts that come into contact with the product are typically made of stainless steel suitable for food applications, often AISI 304, depending on the equipment design. Please refer to each machine’s technical specifications to confirm the approved materials, thicknesses, and surface finishes.

A production line may require industrial electricity, natural gas, liquefied petroleum gas (LPG) or diesel, as well as compressed air, water, drainage, ventilation and fume extraction. Requirements and capacities vary by model and line configuration and are specified in the utilities schedule included with the technical offer.

Send us the following information, and our team will review your project and recommend the most suitable production line: - Country and factory location. - Required product or products. - Photos or samples of the target product. - Type of raw materials. - Required production capacity in kilograms per hour. - Daily operating hours. - Factory dimensions and clear height. - Electricity and gas or diesel supply, and availability of compressed air and water. - Package weights and formats. - Required level of automation. Sales WhatsApp: https://wa.me/905301485665 Email: info@zirvecompany.com

Not necessarily. A sound comparison considers actual production capacity, product quality, energy consumption, waste, ease of cleaning, spare parts and service availability, and operating life. A small difference in upfront investment may matter less than the daily losses caused by line downtime or inconsistent product quality.

You can contact our sales team via WhatsApp at +90 530 148 56 65, by email at info@zirvecompany.com, or through the quotation request form on our website. For a faster response, please include your country, product type, required production capacity, product photos, and a factory layout if available.

The calculation depends on raw material, energy, labor, packaging, and maintenance costs, as well as actual production capacity, operating hours, waste rate, selling price, and market demand. The production line specifications provide the technical inputs, while the financial feasibility study must use local prices and market data from the customer’s country.

There is no single price for every chips production line. The cost depends on the product type, production capacity, number of processing stages, level of automation, heating, filtration and packaging systems, customization requirements, and installation and shipping services. A price is therefore provided once the project scope and specifications are agreed.

Yes. Lines are available for roasted Nik Nak snacks, such as the CH300-E, and for fried Nik Nak snacks, such as the CH350-F. The right choice depends on the target product, desired taste and texture, target market, and expected production capacity.

Yes. LPX lines produce fried corn cone snacks, while LPX-E models use heat treatment or roasting to produce non-fried alternatives. The finished product differs in texture and taste, and recipe and energy requirements also vary. Product testing is therefore recommended before choosing a commercial solution.

Yes. LCK lines are designed to produce filled corn snacks with a crispy shell and an inner filling. Different shapes and fillings can be developed according to the filling’s properties, temperature, viscosity, and stability during production and packaging.

Yes. LPH lines are designed to process blends based on legumes and protein-rich ingredients. Processability, expansion, and texture vary with the type of flour and the protein, fiber, and moisture levels. We therefore review and test each recipe before finalizing the production settings.

Yes. We offer breakfast cereal production lines, including FLAKES400. Depending on the required configuration, the line can include processing, forming, drying or toasting, and packaging stages. The final design depends on the type of grain, the recipe, and whether the product requires a sugar coating or added flavors.

Yes. Seasoning drums and powder or liquid flavor application systems can be integrated into production lines. We select the appropriate system based on the product’s shape and fragility, flow rate, flavor type, and required application rate. Advanced solutions to improve coating uniformity and reduce seasoning waste are also available, depending on the project.

The kernels can be popped with hot air without using oil. Adding oil or flavorings after popping depends on the final product recipe. It is therefore important to distinguish between “popping without oil” and “a completely oil-free finished product.”

Popcorn kernels are popped using a controlled stream of hot air, without oil during the popping stage. The popcorn then passes through screening and conveying stages, followed by flavoring according to the line’s configuration. Different models, including the C250 and C500, are available to meet a range of production needs.

Depending on the line’s design, the oil passes through stages that separate and filter out impurities before it is recirculated. This process helps remove product residues and maintain a stable frying process. The number of filtration stages, oil circulation rate, and tank capacity vary according to the fryer type and the line’s production capacity.

Yes. The T200 line is designed to form tortilla chips and heat-treat them, followed by frying or further production stages according to the project configuration. Production capacity, chip thickness, shapes, dies, and the toasting or frying system are specified in the technical proposal.

Depending on the agreed configuration, the project may include potato receiving, cleaning, washing, peeling, inspection, slicing, starch removal, blanching, dewatering, frying, oil filtration, excess oil removal, seasoning, sorting, and packaging. This type of project generally requires more space, water, and energy than most extruded snack production lines.

The LP250 line is designed to fry ready-to-fry, semi-processed pellets. The LPX250 line shapes fresh snacks from a grain mixture within the production line, then fries them. To identify the right line when requesting a quotation, specify the form of the raw material entering production.

Puffed corn snacks are typically produced directly from a grain mixture inside an extruder, then dried or roasted before seasoning is applied. Pellet chips, on the other hand, are made from ready-to-fry semi-finished products that expand during frying, followed by excess oil removal and seasoning. Therefore, the two production lines differ in terms of raw materials, processing stages, and equipment.

Both lines are designed for corn chips production, with a capacity of approximately 200 kg/hour. However, the LC203 is paired with a multi-layer drying and roasting system, making it suitable for products that require more precise control over drying time and moisture levels. Therefore, the appropriate model should be selected based on the desired product and recipe, rather than production capacity alone.

Our portfolio includes several models, such as the LC200-E, LC203, LC303, LC403, and LC703, with different production capacities to meet the needs of medium and large-scale factories. Each model differs in terms of extruder capacity, drying or roasting system, required floor space, and energy consumption.

The customer or their representative may attend the acceptance test, subject to prior agreement and scheduling. If attendance is not possible, a live video stream or detailed recording may be provided, depending on the nature of the test and the contract terms.

Not necessarily. This depends on the delivery term specified in the quotation. The price may be ex works or include delivery to an agreed port or location. Customs duties, taxes, and local permits are included only if explicitly stated in the quotation.

Yes. We provide technical support and conduct trials to develop the recipe, texture, shape, and flavor distribution. A successful recipe also depends on the quality and specifications of the raw materials and a consistent supply. The selected materials should therefore be tested before commercial production begins.

The project can include sending a technical team to the customer’s factory to install, test-run, and hand over the line. Before the team arrives, the site, electrical and power supplies, compressed air, water, ventilation, and supporting labor must be ready in accordance with the pre-installation checklist.

Yes. Depending on the project, training covers production line operation, adjusting settings, cleaning, safety procedures, preventive maintenance, and troubleshooting common faults. ZIRVE Academy also offers on-site or remote programs in operation, maintenance, control systems, and product development.

Yes, we prepare equipment for export to international markets. Responsibilities for packaging, transport, insurance, customs clearance, and charges depend on the agreed delivery term. The quotation should therefore clearly specify the Incoterm and the port or place of delivery.

Send the basic details of your project to our sales team through the website form, WhatsApp, or email. The more accurate the information, photos, and drawings you provide, the more closely our technical and commercial proposal can match your project’s needs, reducing the need for later revisions.

Manufacturing time varies depending on the type of line, its production capacity, the level of customization, component availability, and order size. The delivery timeframe is determined after the specifications and technical drawings are approved and the initial payment is received, and is specified in the contract.

The production line is inspected and trial-run according to the project scope. A Factory Acceptance Test (FAT) can also be arranged using available materials or materials supplied by the customer. The test protocol, product, production capacity, and acceptance criteria are agreed in advance to align expectations.

The proposal specifies the equipment models and quantities, the function of each unit, design production capacity, loads and utility requirements, dimensions, the scope of installation and training, warranty, spare parts, and payment and delivery terms. The final proposal and contract are the binding references, rather than the general information published on the website.

The company supplies spare parts for the equipment it manufactures. A list of operational and spare parts can be prepared as part of the project. We recommend keeping consumable and critical parts locally to reduce equipment downtime.

Yes, a technical visit can be arranged when needed. Responsibility for travel, accommodation, and service fees is determined by the warranty terms, the contract, or the approved service quotation.

Mechanical or electrical upgrades, as well as the addition of conveying, seasoning, or packaging systems, can be assessed after inspecting the line and reviewing its technical data. Compatibility can only be confirmed after reviewing the model, year of manufacture, dimensions, loads, and available drawings.

Many faults can be diagnosed using photos, videos, operating data, and alarm messages. Some control systems may also support remote access if that feature is included in the machine’s configuration. Mechanical faults or product-related issues may require on-site measurements or a technician’s visit.

The warranty period and terms vary according to the type of production line and the scope of the project. They are stated in the quotation and contract. The contract should specify when the warranty begins, what it covers, any exclusions, operating and maintenance responsibilities, and how to report faults.

Yes. We provide technical support to diagnose issues and guide operation and maintenance teams. Support is available remotely or through an on-site technical visit, depending on the nature of the issue and the warranty and contract terms.

Maintaining the line’s performance requires regular cleaning, checking oil levels and lubrication, adjusting belt and chain tension, inspecting bearings, sensors, and motors, and checking electrical connections and heating systems. Each machine’s manual specifies its daily, weekly, and monthly maintenance tasks.