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zirve international

zirve international

zirve international

zirve international

zirve international

zirve international

zirve international

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Available product shapes

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Testing and running one of the complex chip shapes that requires a high-quality extruder and exceptional operational expertise, both of which you will find at Zirve Extrusion

Specifications

zirve international
Required Personnel

6 people

zirve international
Power Consumption

107 KW

zirve international
Installation Space

90 Sqm

zirve international
Production Capacity

700 KG/H

700 KG/H CORN CHIPS PRODUCTION LINE LC703 |
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Production Flow

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PRODUCTION LINE OVERVIEW

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The LC703 Puffed Corn Production Line is ZIRVE’s flagship high-capacity extrusion system, purpose-built for the continuous industrial production of premium puffed corn snacks and corn chips. Designed for mega-scale manufacturing, it delivers outstanding efficiency, consistent product quality, and reliable high-volume output.

zirve international

Designed for manufacturers serving both regional and international markets, this production line delivers exceptional throughput, outstanding product consistency, and reliable long-term performance.

zirve international

The LC703 is a fully integrated, premium industrial solution engineered for large-scale snack manufacturers seeking maximum productivity while minimizing operational inefficiencies.

zirve international

Built on advanced extrusion technology, this production line delivers reliable and consistent manufacturing of a wide variety of puffed corn products, ensuring excellent expansion, superior texture, and outstanding product uniformity.

zirve international

Advanced five-layer hot air roasting oven that significantly improves roasting efficiency while offering greater flexibility in product shaping compared to conventional frying or standard roasting systems.

zirve international

It is designed for manufacturers looking to lead competitive snack markets with premium puffed corn products.

LINE PRODUCTION UNITS OVERVIEW

<p>The <strong>Corn Moisturizing Mixer</strong> by <strong>Zirve</strong> is a high-performance industrial solution engineered to ensure precise, uniform, and homogeneous moisture distribution throughout corn grits prior to the extrusion process.</p>

<p><strong>Function: transport material from the mixer to the extruder.<br>It is composed of tank capacity / 75 / kg.<br>Made of (Stainless Steel 304) thickness /2/. <br>(The Engine) : (GAMAK-TURKEY (.<br>Total capacity /0.75/ kw /380/ V /50 – 60 / Hz.</strong></p><p><strong>(Gearbox) : (VARVEL – ITALY).</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>A cleaning slot at the bottom.</strong></p><p><strong>Automatic protection system.</strong></p><p><strong>magnetic mechanism to remove the metal impurities.</strong></p>

<p>ZX300 snack extruder delivers 300–350 kg/h capacity, precise process control, consistent expansion, and reliable continuous snack production.</p>

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

<p><strong>Function: mixing oil and flavor and spraying it by the pump</strong></p><p><strong>The capacity of each mixer is /200/ kg.</strong></p><p><strong>Made of (Stainless Steel 304) :</strong></p><p><strong>( The Engine ) : (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) : ( VARVEL-ITALY)</strong></p><p><strong>Shape: Concave cylindrical tank for easy cleaning</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Double-jacketed for indirect heating.</strong></p><p><strong>Heat clock to control hot water temperature in blenders.</strong></p><p><strong>Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.</strong></p><p><strong>It is equipped with wheels for easy movement and cleaning.</strong></p><p><strong>The oil mixer floor is designed in concave form for easy cleaning.</strong></p>

<p><strong>Function: sucking the oil and flavor from the mixers and pump them into the flavoring machine</strong></p><p><strong>AMERICAN MODEL:<br>Made of: (Stainless Steel 304)<br>(Gearbox) : (VARVEL-ITALY)<br></strong></p><p><strong>It is equipped with the following</strong></p><p><strong>(Integrated Gearbox Motor) &nbsp;&nbsp;connected with a pump mad of &nbsp;.of solid European aluminum.</strong></p><p><strong>The connection is done by coupling rubber for easy maintenance and cleaning.</strong></p><p><strong>Silicone food hose – made in Spain.</strong></p><p><strong>The amount of flavor or taste is controlled electronically by control panel and inverter the&nbsp;(LS -KOREA)&nbsp;</strong></p><p><strong>Wheels and Carrier platform made of (Stainless Steel 304).</strong></p>

<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

<p>Made of: (Stainless Steel 304)</p><p>(The Engine) 750 wat from company (GAMAK-TURKEY)</p><p>(Gearbox) from company (VARVEL – ITALY).</p><p>It is designed in a water resistance manner for the washing and cleaning process</p><p>Easy to move and clean.</p>

<p><strong>Material made of ( stainless steel 304)</strong></p><p><strong>Function: Dispersing the materials from the Extruder into the oven</strong></p>

<p><strong>Material it is made of:(Stainless Steel 304)</strong></p><p><strong>The Engine: Equipped with three engines of Turkish origin</strong></p><p><strong>Production capacity: 160 kg/hour</strong></p><p><strong>The slicer is equipped with:</strong></p><p><strong>Equipped with an electrical control panel containing all the necessary protections and breakers from the company: (SCHNEIDER-FRANCE)</strong></p><p><strong>Equipped with wheels for easy movement.</strong></p>

<p><strong>Function: Roasting and drying completely the chips grains – American hot air system – American Extrusion</strong></p><p><strong>It is designed in floors system (roasting and grilling) three levels, some Chips corns needs high wetness when it cross the extruder Which it needs high quality of Oven for drying and roasting</strong></p><p><strong>The production capacity is ( 200 ) to / 500 / kg</strong></p><p><strong>It works on diesel or natural gas LPG as per request.</strong></p><p><strong>( The Engine ) : from company (GAMAK- TURKEY)</strong></p><p><strong>(Gearbox): from company (VARVEL-ITALY)</strong></p><p><strong>( Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)</strong></p><p><strong>( Burner): ( ECOFLAM - ITALY)</strong></p><p><strong>Oven length is/ 5 / m.</strong></p><p><strong>Oven width is / 1.5 /m.</strong></p><p><strong>The width of the conveyor line carrying the pieces of chips is / 1 / m.</strong></p><p><strong>The oven was completely insulated with a layer of glass fiber, thickness of / 12 / cm from all sides.</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Automatic cleaning mechanism for the mesh bearing the pieces of chips.</strong></p><p><strong>(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips</strong></p><p><strong>Automatic heat and programmable thermometers /-2 /thermometers.</strong></p><p><strong>Built-in heating chamber that can be dismantled and installed for maintenance. It is made of</strong></p><p><strong>( Stainless Steel 304 ) and steel designed to withstand temperatures up to / 800 / degrees.</strong></p><p><strong>Mechanism of distribution of air from the top and bottom with the mechanism of rotating from the sides.</strong></p><p><strong>Hot air pump fan with / 3 / hp engine – excellent Italian or Turkish industry.</strong></p><p><strong>Suction and air circulation fan with / 3 /hp engine – Excellent Italian or Turkish industry.</strong></p><p><strong>• Separate control panel that can be dismantled and installed for easy charging and cleaning</strong></p><p><strong>• The rotation of hot air pump fans is controlled and circulated by the Korean LS inverter</strong></p>

Dimensions

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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

Zirve continuous development

continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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