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FRIED FRESH PELLET PRODUCTION LINE LPX500

15873
More Details main products video Specifications request quotation
zirve international

zirve international

zirve international

zirve international

zirve international

zirve international

zirve international

zirve international

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Specifications video model 3D More Details

Available product shapes

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Turkish chips production and production line 400 kg production capacity - automatic chips production lines
LPX400 fried corn chips and snacks production line
Corn Snacks and Crackers Production line in various shapes, model LPX400, from ZIRVE EXTRUSION
خط انتاج شيبس طرابيش وسناكس الذرة المقلية طراز LPX400 من زيروا اكستروجن
Full Automatic LPX400 production line for Fresh Pellet Chips and Corn Bugles , from ZIRVE EXTRUSION
The snail corn chips, which are produced by the German Schiff extruder, are manufactured on ZIRVE extruders 💪
Everything You Need to Know About Fresh Pellet Production From A to Z with LPX400 by ZIRVE EXTRUSION
Turkish Snack Production Lines #Snack Production Line

Specifications

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STAFF

6-8 People

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POWER

135 Kw

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AREA

200 Sqm

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CAPACITY

500 Kg

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FRIED FRESH PELLET PRODUCTION LINE LPX500 |
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Production Flow

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PRODUCTION LINE OVERVIEW

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LPX500 fried fresh pellet production line is a fully automated production solution for manufacturing a wide variety of fried corn snacks, pellets, crackers, and shaped chip products.

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The LPX500 enables manufacturers to produce numerous snack shapes and formulations using a single production platform.

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Its advanced frying and oil filtration systems help ensure consistent color, crunchiness, flavor distribution, and product appearance while optimizing oil consumption and production efficiency.

LINE PRODUCTION UNITS OVERVIEW

FLOUR MIXER | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

FLOUR MIXER

<p><strong>Function: Mixing wheat flour, corn flour, water, and other additives.</strong></p><p><strong>Made of: Stainless Steel 304.</strong></p><p><strong>Mixer capacity: 75 kg.</strong></p><p><strong>Equipped with a 4 horsepower motor with an integrated gearbox, 350 RPM, Yılmaz brand.</strong></p><p><strong>Easy to clean.</strong></p>

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FLOUR CONVEYOR | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

FLOUR CONVEYOR

<p><strong>It is a screw conveyor made of stainless steel 304.</strong></p><p><strong>Height: 300 cm.</strong></p><p><strong>The hopper has a capacity of 75 kg and is equipped with a cover and a water filling opening.</strong></p><p><strong>Equipped with a main motor of 1 horsepower and an Italian gearbox from Varvel.</strong></p><p><strong>Equipped with a material mixer motor to maintain the homogeneity of the flour mixture, with a power of 1 horsepower and an Italian gearbox from Varvel.</strong></p><p><strong>Equipped with cleaning openings for easy access to the screw and closure basket (in accordance with the specifications of the US Food and Drug Administration).</strong></p><p><strong>Equipped with a bottom discharge and cleaning opening with a safety sensor.</strong></p>

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TWIN SCREW EXTRUDER | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

TWIN SCREW EXTRUDER

<p><strong>Double screw extruder French model<br>Equipped to work on all types of flour and grits (corn flour, wheat flour, oat flour...etc)</strong></p><p><strong>The main engine is from (GAMAK-TURKEY) company<br>Equipped with a gear box that can withstand the pressure of continuous work 24/7<br>The connection process between the motor and the extruder is done by a group consisting of four stages made of flanges<br>Equipped with an advanced and modern gearbox cooling system<br>Equipped with spirals made of the newest metals and processed in the latest vacuum furnaces<br>Equipped with three stages of extruder heating with the possibility of controlling each group in a stable way through special temperature clocks<br>Equipped with a main feeding tank with a stirrer to maintain the stability of the mixture before entering the extruder</strong></p><p><strong>Equipped with a feeding spiral with a software mechanism to control the speed (capacity of 1 horsepower) The electrical panel is independent, made of food chrome 304</strong></p><p><strong>All circuit breakers, switches and thermal protectors are from (Schneider)<br>Control inverters and drive motors from (LS-KOREA)</strong></p><p><strong>Equipped with clocks to monitor frequency, current and hertz<br>The outer structure has been coated with a layer of food chrome 30 C in order to preserve the elegance of the shape and ease of cleaning</strong></p>

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Cutter machine | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

Cutter machine

<p><strong>Function: Cutting dough into pellets.</strong></p><p><strong>Material: Made of chrome 304.</strong></p><p><strong>Features:</strong></p><p><strong>• Easy adjustment and calibration.</strong></p><p><strong>• Easy disassembly and cleaning.</strong></p><p><strong>• Can be equipped with custom-shaped molds.</strong></p><p><strong>• Equipped with an inverter device for speed control.</strong></p><p><strong>• Provided with cleaning brushes.</strong></p>

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CONVEYOR | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

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MAIN OIL FILTER VIBRATOR | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

MAIN OIL FILTER VIBRATOR

<p><strong>Made of (Stainless Steel 304) </strong></p><p><strong>Length: /250/ </strong></p><p><strong>Width: /80/ </strong></p><p><strong>It is equipped with: Two Italian-made Vibrator engine lifetime guarantee </strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>

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PERFORATED CONVEYOR FOR FILTERING | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

PERFORATED CONVEYOR FOR FILTERING

<p><strong>Function: Compete drying for oil</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>Length / 225 / cm</strong></p><p><strong>Width / 35 /cm</strong></p><p><strong>( The Engine ) Turkish half-horsepower engine</strong></p><p><strong>(Gearbox) : From (VARVEL-ITALY)</strong></p><p><strong>Gathering tank for filtered oil</strong></p>

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SEASONING DRUM | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

SEASONING DRUM

<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

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FLAVORING DEVICE | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

FLAVORING DEVICE

<p><strong>Function: Spraying the powder and distribute it completely on the chips grains</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>(Gearbox) :from company (VARVEL-ITALY)</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>flavor mixing machine, the engine is half a horse</strong></p><p><strong>Horizontal helix to feed the flavor powder to the vibrator</strong></p><p><strong>The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder</strong></p><p><strong>Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege</strong></p><p><strong>Air filter mechanism enable to adjust and calibrate</strong></p>

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INITIAL OIL FILTER VIBRATOR | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

INITIAL OIL FILTER VIBRATOR

<p><strong>It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304)</strong></p><p><strong>Length / 125 /cm Width&nbsp; /60 / cm</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Vibrator engine quantity /1/</strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>

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LARGE FRYER WITH ACCESSORIES | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

LARGE FRYER WITH ACCESSORIES

<p><strong>Made of : (Steel Stainless 304)</strong></p><p><strong>Works on : ( LPG or DEISEL as Requested )</strong></p><p><strong>Fryer capacity: /400 / kg / 450 / liters of oil</strong></p><p><strong>(The Engine) : (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) :From company ( VARVEL-ITALY )</strong></p><p><strong>All electrical parts of the contactor, control switches and command of the (SCHNEIDER-FRANCE)</strong></p><p><strong>The temperature of the oil is controlled by a set-up automatic calibration timer made (AUTONICS-S KOREA)</strong></p><p><strong>• It is equipped with the following :</strong></p><p><strong>• Thick layer of European-made glass fiber to save temperature and save energy</strong></p><p><strong>• Electric lever to control the cleaning of the frying pan at the end of work, the engine capacity of / 1500 /W</strong></p><p><strong>• Ventilation vent to evaporate the steam from the oil directly connected to the main ventilation network in the factory</strong></p><p><strong>• Electric floater (English model) to control the oil compensation process automatically</strong></p><p><strong>• Pump for rotate filtering the oil, Production capacity /20/ cubic meters per hour Turkish industry German concession, Resistance to high temperatures</strong></p><p><strong>• Reparation oil pump made by (IBARA-ITALIAN) , Resistance to high temperatures</strong></p><p><strong>• Automatic cleaning mechanism for the pipes of the connections of frozen oil</strong></p><p><strong>• Automatic or manual Oil Circuit equipping</strong></p><p><strong>• Quick discharge holes to facilitate the washing and cleaning process</strong></p><p><strong>• Spanish air heaters quantity/36/ , distributed in groups and isolated from oil in closed tubes made of (stainless steel 304)</strong></p><p><strong>• Additional temperature watch for the protection and safety made (AUTONICS-S KOREA)</strong></p><p></p>

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CORN STICKS CUTTER (OPTION) | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

CORN STICKS CUTTER (OPTION)

<p><strong>Material it is made of:(Stainless Steel 304)</strong></p><p><strong>The Engine: Equipped with three engines of Turkish origin</strong></p><p><strong>Production capacity: 160 kg/hour</strong></p><p><strong>The slicer is equipped with:</strong></p><p><strong>Equipped with an electrical control panel containing all the necessary protections and breakers from the company: (SCHNEIDER-FRANCE)</strong></p><p><strong>Equipped with wheels for easy movement.</strong></p>

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Puncher | FRIED FRESH PELLET PRODUCTION LINE LPX500 |

Puncher

<p><strong>Material: Stainless Steel 304</strong></p><p><strong>Function: Perforating the pellet dough</strong></p><p><strong>Easy to adjust and calibrate</strong></p><p><strong>Easy to disassemble and clean</strong></p>

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Dimensions

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Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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