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400 KG/H CORN CHIPS PRODUCTION LINE LC403

23061
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Available product shapes

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ZIRVE extruders are the most widespread and distinguished in quality and performance in the largest chips factories in the world
Corn Chips Extruder
Puff Line , Chips Line , Chips Machines
Cips Extruder , Chips Extruder , Chips Machins , Chips Lines
👌Chips , شيبس , cips, Чипсы , Papas fritas👌
Chips Extruder
Competition to choose the most beautiful model of chips 😊😊
A success story with major clients of Zirve Extrusion
Chips project in various shapes with a high capacity equipped with latest packaging systems
At Zirve Extrusion, we always strive to achieve our customers' satisfaction
Customer satisfaction is our top priority at ZIRVE Extrusion
Testing and running one of the complex chip shapes that requires a high-quality extruder and exceptional operational expertise, both of which you will find at Zirve Extrusion
Testing and running one of the complex chip shapes that requires a high-quality extruder and exceptional operational expertise, both of which you will find at Zirve Extrusion
An ongoing success story in the world of snacks! 🎉 Algeria ZIRVE_EXTRUSION × #RIFKUS# 🚀

Specifications

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Required Personnel

6 people

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Power Consumption

124 KW

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Installation Space

90 Sqm

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Production Capacity

400 KG/H

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zirve international
zirve international
zirve international
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400 KG/H CORN CHIPS PRODUCTION LINE LC403 | 400 KG/H CORN CHIPS PRODUCTION LINE LC403
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PRODUCTION LINE OVERVIEW

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Fully automatic extrusion-based industrial system engineered for the continuous production of premium-quality puffed corn snacks and corn chips.

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It is designed for manufacturers that require high production capacity, consistent product quality, and scalable operational performance.

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Our integrated technologies work seamlessly together to ensure outstanding product consistency, maximize production efficiency, and reduce operating costs.

zirve international

The LC403 features a three-layer hot-air roasting oven that delivers superior product quality compared to conventional roasting systems.

LINE PRODUCTION UNITS OVERVIEW

CORN MOISTURIZING MIXER | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | 400 KG/H CORN CHIPS PRODUCTION LINE LC403

CORN MOISTURIZING MIXER

<p>The <strong>Corn Moisturizing Mixer</strong> by <strong>Zirve</strong> is a high-performance industrial solution engineered to ensure precise, uniform, and homogeneous moisture distribution throughout corn grits prior to the extrusion process.</p>

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SPIRAL FEEDER | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | 400 KG/H CORN CHIPS PRODUCTION LINE LC403

SPIRAL FEEDER

<p><strong>Function: transport material from the mixer to the extruder.<br>It is composed of tank capacity / 75 / kg.<br>Made of (Stainless Steel 304) thickness /2/. <br>(The Engine) : (GAMAK-TURKEY (.<br>Total capacity /0.75/ kw /380/ V /50 – 60 / Hz.</strong></p><p><strong>(Gearbox) : (VARVEL – ITALY).</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>A cleaning slot at the bottom.</strong></p><p><strong>Automatic protection system.</strong></p><p><strong>magnetic mechanism to remove the metal impurities.</strong></p>

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ZX200 American Snack Extruder | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | 400 KG/H CORN CHIPS PRODUCTION LINE LC403

ZX200 American Snack Extruder

<p>The <strong>ZX200 Snack Extruder by ZIRVE</strong> delivers stable production, consistent product quality, energy-efficient performance, and continuous operation, making it the ideal solution for expanded snack manufacturing.</p>

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CONVEYOR | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | 400 KG/H CORN CHIPS PRODUCTION LINE LC403

CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

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3 PASS DRYING OVEN | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | 400 KG/H CORN CHIPS PRODUCTION LINE LC403

3 PASS DRYING OVEN

<p><strong>Function: Roasting and drying completely the chips grains – American hot air system – American Extrusion</strong></p><p><strong>It is designed in floors system (roasting and grilling) three levels, some Chips corns needs high wetness when it cross the extruder Which it needs high quality of Oven for drying and roasting</strong></p><p><strong>The production capacity is ( 200 ) to / 500 / kg</strong></p><p><strong>It works on diesel or natural gas LPG as per request.</strong></p><p><strong>( The Engine ) : from company (GAMAK- TURKEY)</strong></p><p><strong>(Gearbox): from company (VARVEL-ITALY)</strong></p><p><strong>( Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)</strong></p><p><strong>( Burner): ( ECOFLAM - ITALY)</strong></p><p><strong>Oven length is/ 5 / m.</strong></p><p><strong>Oven width is / 1.5 /m.</strong></p><p><strong>The width of the conveyor line carrying the pieces of chips is / 1 / m.</strong></p><p><strong>The oven was completely insulated with a layer of glass fiber, thickness of / 12 / cm from all sides.</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Automatic cleaning mechanism for the mesh bearing the pieces of chips.</strong></p><p><strong>(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips</strong></p><p><strong>Automatic heat and programmable thermometers /-2 /thermometers.</strong></p><p><strong>Built-in heating chamber that can be dismantled and installed for maintenance. It is made of</strong></p><p><strong>( Stainless Steel 304 ) and steel designed to withstand temperatures up to / 800 / degrees.</strong></p><p><strong>Mechanism of distribution of air from the top and bottom with the mechanism of rotating from the sides.</strong></p><p><strong>Hot air pump fan with / 3 / hp engine – excellent Italian or Turkish industry.</strong></p><p><strong>Suction and air circulation fan with / 3 /hp engine – Excellent Italian or Turkish industry.</strong></p><p><strong>• Separate control panel that can be dismantled and installed for easy charging and cleaning</strong></p><p><strong>• The rotation of hot air pump fans is controlled and circulated by the Korean LS inverter</strong></p>

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SEASONING DRUM | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | 400 KG/H CORN CHIPS PRODUCTION LINE LC403

SEASONING DRUM

<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

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OIL AND FLAVOR MIXING SET | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | 400 KG/H CORN CHIPS PRODUCTION LINE LC403

OIL AND FLAVOR MIXING SET

<p><strong>Function: mixing oil and flavor and spraying it by the pump</strong></p><p><strong>The capacity of each mixer is /200/ kg.</strong></p><p><strong>Made of (Stainless Steel 304) :</strong></p><p><strong>( The Engine ) : (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) : ( VARVEL-ITALY)</strong></p><p><strong>Shape: Concave cylindrical tank for easy cleaning</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Double-jacketed for indirect heating.</strong></p><p><strong>Heat clock to control hot water temperature in blenders.</strong></p><p><strong>Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.</strong></p><p><strong>It is equipped with wheels for easy movement and cleaning.</strong></p><p><strong>The oil mixer floor is designed in concave form for easy cleaning.</strong></p>

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FLAVOR PUMP | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | 400 KG/H CORN CHIPS PRODUCTION LINE LC403

FLAVOR PUMP

<p><strong>Function: sucking the oil and flavor from the mixers and pump them into the flavoring machine</strong></p><p><strong>AMERICAN MODEL:<br>Made of: (Stainless Steel 304)<br>(Gearbox) : (VARVEL-ITALY)<br></strong></p><p><strong>It is equipped with the following</strong></p><p><strong>(Integrated Gearbox Motor) &nbsp;&nbsp;connected with a pump mad of &nbsp;.of solid European aluminum.</strong></p><p><strong>The connection is done by coupling rubber for easy maintenance and cleaning.</strong></p><p><strong>Silicone food hose – made in Spain.</strong></p><p><strong>The amount of flavor or taste is controlled electronically by control panel and inverter the&nbsp;(LS -KOREA)&nbsp;</strong></p><p><strong>Wheels and Carrier platform made of (Stainless Steel 304).</strong></p>

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ZX300 Snack Extruder | High-Capacity Continuous Production | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | 400 KG/H CORN CHIPS PRODUCTION LINE LC403

ZX300 Snack Extruder | High-Capacity Continuous Production

<p>ZX300 snack extruder delivers 300–350 kg/h capacity, precise process control, consistent expansion, and reliable continuous snack production.</p>

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CORN COBS CUTTER (OPTION) | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | 400 KG/H CORN CHIPS PRODUCTION LINE LC403

CORN COBS CUTTER (OPTION)

<p><strong>Material it is made of:(Stainless Steel 304)</strong></p><p><strong>The Engine: Equipped with three engines of Turkish origin</strong></p><p><strong>Production capacity: 160 kg/hour</strong></p><p><strong>The slicer is equipped with:</strong></p><p><strong>Equipped with an electrical control panel containing all the necessary protections and breakers from the company: (SCHNEIDER-FRANCE)</strong></p><p><strong>Equipped with wheels for easy movement.</strong></p>

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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

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continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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