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400 KG/H CORN CHIPS PRODUCTION LINE LC403

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Available product shapes

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Puffs Production Line Model #LC400 Fully Automatic Lines From A To Z --EN
Fully Automatic Corn Chips&Snacks Production Line Model LC400-E
Corn Snacks Production Line Model#LC400 with the highest roasting and toasting technologySnacks Corn Production Line
The latest corn chips production line is sold to the largest chips factories in Algeria CROX
#corn_grain is ready 👌👌👌, high quality corn chips production line and 40 different shapes of chips
Cheetos chips project, multiple shapes, automatic beans, high production capacity, 500 kg, equipped with the latest packaging systems
All What You Need To Know About The Full Automatic Puffs Production line
Chips industry project from ZIRVE, Chips industry, Chips factory, Chips industry technology, Corn Chips, Chips line Turkey
ZIRVE extruders are the most widespread and distinguished in quality and performance in the largest chips factories in the world
Corn Chips Extruder
Puff Line , Chips Line , Chips Machines
Cips Extruder , Chips Extruder , Chips Machins , Chips Lines
👌Chips , شيبس , cips, Чипсы , Papas fritas👌
Chips Extruder
Competition to choose the most beautiful model of chips 😊😊
A success story with major clients of Zirve Extrusion
Chips project in various shapes with a high capacity equipped with latest packaging systems
At Zirve Extrusion, we always strive to achieve our customers' satisfaction
Customer satisfaction is our top priority at ZIRVE Extrusion
Testing and running one of the complex chip shapes that requires a high-quality extruder and exceptional operational expertise, both of which you will find at Zirve Extrusion
Testing and running one of the complex chip shapes that requires a high-quality extruder and exceptional operational expertise, both of which you will find at Zirve Extrusion
An ongoing success story in the world of snacks! 🎉 Algeria ZIRVE_EXTRUSION × #RIFKUS# 🚀

Specifications

zirve international
staff

6 people

zirve international
Power

124 KW

zirve international
Area

90 Sqm

zirve international
Capacity

400 KG/H

zirve international
zirve international
zirve international
zirve international
zirve international
400 KG/H CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine
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PRODUCTION LINE OVERVIEW

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Fully automatic extrusion-based industrial system designed for continuous production of high-quality puffed corn snacks and corn chips.

zirve international

It is engineered for manufacturers requiring high output, consistent product quality, and scalable operational performance.

zirve international

Our technologies work together to ensure excellent product consistency, high production efficiency, and reduced operating costs.

zirve international

The LC403 features a three-layer hot air roasting oven that improves product quality beyond conventional systems.

LINE PRODUCTION UNITS OVERVIEW

CORN MOISTRIZING MIXER | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

CORN MOISTRIZING MIXER

<p>The Corn Moisturizing Mixer by Zirve is a high-performance industrial solution designed to deliver precise and homogeneous moisture distribution throughout corn grits before extrusion.</p>

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SPIRAL FEEDER | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

SPIRAL FEEDER

<p><strong>Function: transport material from the mixer to the extruder.<br>It is composed of tank capacity / 75 / kg.<br>Made of (Stainless Steel 304) thickness /2/. <br>(The Engine) : (GAMAK-TURKEY (.<br>Total capacity /0.75/ kw /380/ V /50 – 60 / Hz.</strong></p><p><strong>(Gearbox) : (VARVEL – ITALY).</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>A cleaning slot at the bottom.</strong></p><p><strong>Automatic protection system.</strong></p><p><strong>magnetic mechanism to remove the metal impurities.</strong></p>

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EXTRUDER | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

EXTRUDER

<p><strong>Function: blowing and forming the grain depending on the required shape.</strong></p><p><strong>Model: AMERICAN EXTRUSION</strong></p><p><strong>Production capacity is from / 175 / to / 200 / kg per hour</strong></p><p><strong>The structure is made of thermally coated iron and covered with plates made of (Stainless Steel) thickness 2 mm • (Bearings) from company SKF-SWEDEN )</strong></p><p><strong>(Inhibitor) from company (SKF-SWEDEN )</strong></p><p><strong>( The Engine ) from company NERIMOTORI-ITALY or GAMAK-TURKEY</strong></p><p><strong>(Invertor) from company (LS-S KOREA to control the speed of the main engine</strong></p><p><strong>Provided by material tank made of (Stainless Steel 304) With level control sensors</strong></p><p><strong>It is equipped with a main helix to feed the material pressure helix controlled inverter from company (LS-S KOREA)</strong></p><p><strong>All extruders are electronically controlled by 3 (inverters) from company (LS-S KOREA)</strong></p><p><strong>The length of a piece of chips is controlled by an electronically variable speed knife (Invertor)from company (LS -S KOREA) .</strong></p><p><strong>All extruder operations are controlled by a main control panel with a special hot venting system made of</strong></p><p><strong>(Stainless Steel) with wheels for easy movement</strong></p><p><strong>Multi-speed cutter to control the chips length with a (Korean - inverter LS) brand</strong></p><p><strong>Equipped with a Turkish heater that control the temperature by a precise temperature clock from a</strong></p><p><strong>company(AUTONICS-S KOREA)</strong></p><p><strong>Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).</strong></p><p><strong>The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion ITALYAN Model</strong></p><p><strong>Equipped with a cooling air set ITALYAN MODEL.</strong></p><p><strong>separate control panel equipped with air vents and filters French (SCHNEIDER) brand and (Korean -LS- brand) with electronic and electrical protection.</strong></p><p><strong>The control panel is tightly isolated for preventing dust from entering.</strong></p><p><strong>The control panel is equipped with a 12-inch color touch screen (LS) with three languages on demand to fully control the mechanism of the line of chips.</strong></p><p><strong>A detailed power scheme Attached with the control panel</strong></p>

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CONVEYOR | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

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3 PASS DRYING OVEN | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

3 PASS DRYING OVEN

<p><strong>Function: Roasting and drying completely the chips grains – American hot air system – American Extrusion</strong></p><p><strong>It is designed in floors system (roasting and grilling) three levels, some Chips corns needs high wetness when it cross the extruder Which it needs high quality of Oven for drying and roasting</strong></p><p><strong>The production capacity is ( 200 ) to / 500 / kg</strong></p><p><strong>It works on diesel or natural gas LPG as per request.</strong></p><p><strong>( The Engine ) : from company (GAMAK- TURKEY)</strong></p><p><strong>(Gearbox): from company (VARVEL-ITALY)</strong></p><p><strong>( Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)</strong></p><p><strong>( Burner): ( ECOFLAM - ITALY)</strong></p><p><strong>Oven length is/ 5 / m.</strong></p><p><strong>Oven width is / 1.5 /m.</strong></p><p><strong>The width of the conveyor line carrying the pieces of chips is / 1 / m.</strong></p><p><strong>The oven was completely insulated with a layer of glass fiber, thickness of / 12 / cm from all sides.</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Automatic cleaning mechanism for the mesh bearing the pieces of chips.</strong></p><p><strong>(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips</strong></p><p><strong>Automatic heat and programmable thermometers /-2 /thermometers.</strong></p><p><strong>Built-in heating chamber that can be dismantled and installed for maintenance. It is made of</strong></p><p><strong>( Stainless Steel 304 ) and steel designed to withstand temperatures up to / 800 / degrees.</strong></p><p><strong>Mechanism of distribution of air from the top and bottom with the mechanism of rotating from the sides.</strong></p><p><strong>Hot air pump fan with / 3 / hp engine – excellent Italian or Turkish industry.</strong></p><p><strong>Suction and air circulation fan with / 3 /hp engine – Excellent Italian or Turkish industry.</strong></p><p><strong>• Separate control panel that can be dismantled and installed for easy charging and cleaning</strong></p><p><strong>• The rotation of hot air pump fans is controlled and circulated by the Korean LS inverter</strong></p>

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SEASONING DRUM | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

SEASONING DRUM

<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

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OIL AND FLAVOR MIXING SET | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

OIL AND FLAVOR MIXING SET

<p><strong>Function: mixing oil and flavor and spraying it by the pump</strong></p><p><strong>The capacity of each mixer is /200/ kg.</strong></p><p><strong>Made of (Stainless Steel 304) :</strong></p><p><strong>( The Engine ) : (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) : ( VARVEL-ITALY)</strong></p><p><strong>Shape: Concave cylindrical tank for easy cleaning</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Double-jacketed for indirect heating.</strong></p><p><strong>Heat clock to control hot water temperature in blenders.</strong></p><p><strong>Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.</strong></p><p><strong>It is equipped with wheels for easy movement and cleaning.</strong></p><p><strong>The oil mixer floor is designed in concave form for easy cleaning.</strong></p>

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FLAVOR PUMP | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

FLAVOR PUMP

<p><strong>Function: sucking the oil and flavor from the mixers and pump them into the flavoring machine</strong></p><p><strong>AMERICAN MODEL:<br>Made of: (Stainless Steel 304)<br>(Gearbox) : (VARVEL-ITALY)<br></strong></p><p><strong>It is equipped with the following</strong></p><p><strong>(Integrated Gearbox Motor) &nbsp;&nbsp;connected with a pump mad of &nbsp;.of solid European aluminum.</strong></p><p><strong>The connection is done by coupling rubber for easy maintenance and cleaning.</strong></p><p><strong>Silicone food hose – made in Spain.</strong></p><p><strong>The amount of flavor or taste is controlled electronically by control panel and inverter the&nbsp;(LS -KOREA)&nbsp;</strong></p><p><strong>Wheels and Carrier platform made of (Stainless Steel 304).</strong></p>

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EXTRUDER JUMPO | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

EXTRUDER JUMPO

<p><strong>Function: blowing and forming the grain depending on the required shape.</strong></p><p><strong>Model: AMERICAN EXTRUSION</strong></p><p><strong>Production capacity is from / 300/ to / 350/ kg per hour</strong></p><p><strong>The structure is made of thermally coated iron and covered with plates made of (Stainless Steel) thickness 2 mm • (Bearings) from company SKF-SWEDEN )</strong></p><p><strong>(Inhibitor) from company (SKF-SWEDEN )</strong></p><p><strong>(Invertor) from company (LS-S KOREA to control the speed of the main engine</strong></p><p><strong>Provided by material tank made of (Stainless Steel 304) With level control sensors</strong></p><p><strong>It is equipped with a main helix to feed the material pressure helix controlled inverter from company (LS-S KOREA)</strong></p><p><strong>All extruders are electronically controlled by 3 (inverters) from company (LS-S KOREA)</strong></p><p><strong>The length of a piece of chips is controlled by an electronically variable speed knife (Invertor)from company (LS -S KOREA) .</strong></p><p><strong>All extruder operations are controlled by a main control panel with a special hot venting system made of</strong></p><p><strong>(Stainless Steel) with wheels for easy movement</strong></p><p><strong>Multi-speed cutter to control the chips length with a (Korean - inverter LS) brand</strong></p><p><strong>Equipped with a Turkish heater that control the temperature by a precise temperature clock from a</strong></p><p><strong>company(AUTONICS-S KOREA)</strong></p><p><strong>Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).</strong></p><p><strong>The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion ITALYAN Model</strong></p><p><strong>Equipped with a cooling air set ITALYAN MODEL.</strong></p><p><strong>separate control panel equipped with air vents and filters French (SCHNEIDER) brand and (Korean -LS- brand) with electronic and electrical protection.</strong></p><p><strong>The control panel is tightly isolated for preventing dust from entering.</strong></p><p><strong>The control panel is equipped with a 12-inch color touch screen (LS) with three languages on demand to fully control the mechanism of the line of chips.</strong></p><p><strong>A detailed power scheme Attached with the control panel</strong></p>

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CORN COBS CUTTER (OPTION) | 400 KG/H CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

CORN COBS CUTTER (OPTION)

<p><strong>Material it is made of:(Stainless Steel 304)</strong></p><p><strong>The Engine: Equipped with three engines of Turkish origin</strong></p><p><strong>Production capacity: 160 kg/hour</strong></p><p><strong>The slicer is equipped with:</strong></p><p><strong>Equipped with an electrical control panel containing all the necessary protections and breakers from the company: (SCHNEIDER-FRANCE)</strong></p><p><strong>Equipped with wheels for easy movement.</strong></p>

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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

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continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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