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CORN CHIPS PRODUCTION LINE LC403

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CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine
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CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine
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CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine
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CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine
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CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine
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CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine
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CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine
Customer satisfaction is our top priority at ZIRVE Extrusion
CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine
Testing and running one of the complex chip shapes that requires a high-quality extruder and exceptional operational expertise, both of which you will find at Zirve Extrusion
CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine
Testing and running one of the complex chip shapes that requires a high-quality extruder and exceptional operational expertise, both of which you will find at Zirve Extrusion

Specifications

zirve international
staff

6 people

zirve international
Power

107 KW

zirve international
Area

90 Sqm

zirve international
Capacity

400 KG/H

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zirve international
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CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine
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PRODUCTION LINE OVERVIEW

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LINE PRODUCTION UNITS OVERVIEW

CORN MOISTRIZING MIXER | CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

CORN MOISTRIZING MIXER

<p><strong>Function: mixing and moistening the corns Mixer</strong></p><p><strong>capacity: 300 kg</strong></p><p><strong>Made of : ( Stainless Steel 304)</strong></p><p><strong>(The Engine) :4 HP from company (GAMAK-TURKEY )</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Water tank to control corn moisture with level indicator.</strong></p><p><strong>Standard discharge slot.</strong></p><p><strong>magnetic mechanism to remove the metal impurities, if found inside the corn.</strong></p><p><strong>Mechanical systems for safety and security.</strong></p><p><strong>Security and safety electrical equipment that insure stop working while cleaning and maintenance..</strong></p>

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SPIRAL FEEDER | CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

SPIRAL FEEDER

<p><strong>Function: transport material from the mixer to the extruder.<br>It is composed of tank capacity / 75 / kg.<br>Made of (Stainless Steel 304) thickness /2/. <br>(The Engine) : (GAMAK-TURKEY (.<br>Total capacity /0.75/ kw /380/ V /50 – 60 / Hz.</strong></p><p><strong>(Gearbox) : (VARVEL – ITALY).</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>A cleaning slot at the bottom.</strong></p><p><strong>Automatic protection system.</strong></p><p><strong>magnetic mechanism to remove the metal impurities.</strong></p>

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EXTRUDER | CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

EXTRUDER

<p><strong>Function: blowing and forming the grain depending on the required shape.</strong></p><p><strong>Model: AMERICAN EXTRUSION</strong></p><p><strong>Production capacity is from / 175 / to / 200 / kg per hour</strong></p><p><strong>The structure is made of thermally coated iron and covered with plates made of (Stainless Steel) thickness 2 mm • (Bearings) from company SKF-SWEDEN )</strong></p><p><strong>(Inhibitor) from company (SKF-SWEDEN )</strong></p><p><strong>( The Engine ) from company NERIMOTORI-ITALY or GAMAK-TURKEY</strong></p><p><strong>(Invertor) from company (LS-S KOREA to control the speed of the main engine</strong></p><p><strong>Provided by material tank made of (Stainless Steel 304) With level control sensors</strong></p><p><strong>It is equipped with a main helix to feed the material pressure helix controlled inverter from company (LS-S KOREA)</strong></p><p><strong>All extruders are electronically controlled by 3 (inverters) from company (LS-S KOREA)</strong></p><p><strong>The length of a piece of chips is controlled by an electronically variable speed knife (Invertor)from company (LS -S KOREA) .</strong></p><p><strong>All extruder operations are controlled by a main control panel with a special hot venting system made of</strong></p><p><strong>(Stainless Steel) with wheels for easy movement</strong></p><p><strong>Multi-speed cutter to control the chips length with a (Korean - inverter LS) brand</strong></p><p><strong>Equipped with a Turkish heater that control the temperature by a precise temperature clock from a</strong></p><p><strong>company(AUTONICS-S KOREA)</strong></p><p><strong>Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).</strong></p><p><strong>The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion ITALYAN Model</strong></p><p><strong>Equipped with a cooling air set ITALYAN MODEL.</strong></p><p><strong>separate control panel equipped with air vents and filters French (SCHNEIDER) brand and (Korean -LS- brand) with electronic and electrical protection.</strong></p><p><strong>The control panel is tightly isolated for preventing dust from entering.</strong></p><p><strong>The control panel is equipped with a 12-inch color touch screen (LS) with three languages on demand to fully control the mechanism of the line of chips.</strong></p><p><strong>A detailed power scheme Attached with the control panel</strong></p>

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CONVEYOR | CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

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3 PASS DRYING OVEN | CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

3 PASS DRYING OVEN

<p><strong>Function: Roasting and drying completely the chips grains – American hot air system – American Extrusion</strong></p><p><strong>It is designed in floors system (roasting and grilling) three levels, some Chips corns needs high wetness when it cross the extruder Which it needs high quality of Oven for drying and roasting</strong></p><p><strong>The production capacity is ( 200 ) to / 500 / kg</strong></p><p><strong>It works on diesel or natural gas LPG as per request.</strong></p><p><strong>( The Engine ) : from company (GAMAK- TURKEY)</strong></p><p><strong>(Gearbox): from company (VARVEL-ITALY)</strong></p><p><strong>( Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)</strong></p><p><strong>( Burner): ( ECOFLAM - ITALY)</strong></p><p><strong>Oven length is/ 5 / m.</strong></p><p><strong>Oven width is / 1.5 /m.</strong></p><p><strong>The width of the conveyor line carrying the pieces of chips is / 1 / m.</strong></p><p><strong>The oven was completely insulated with a layer of glass fiber, thickness of / 12 / cm from all sides.</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Automatic cleaning mechanism for the mesh bearing the pieces of chips.</strong></p><p><strong>(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips</strong></p><p><strong>Automatic heat and programmable thermometers /-2 /thermometers.</strong></p><p><strong>Built-in heating chamber that can be dismantled and installed for maintenance. It is made of</strong></p><p><strong>( Stainless Steel 304 ) and steel designed to withstand temperatures up to / 800 / degrees.</strong></p><p><strong>Mechanism of distribution of air from the top and bottom with the mechanism of rotating from the sides.</strong></p><p><strong>Hot air pump fan with / 3 / hp engine – excellent Italian or Turkish industry.</strong></p><p><strong>Suction and air circulation fan with / 3 /hp engine – Excellent Italian or Turkish industry.</strong></p><p><strong>• Separate control panel that can be dismantled and installed for easy charging and cleaning</strong></p><p><strong>• The rotation of hot air pump fans is controlled and circulated by the Korean LS inverter</strong></p>

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SEASSONING DRUM | CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

SEASSONING DRUM

<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

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OIL AND FLAVOR MIXING SET | CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

OIL AND FLAVOR MIXING SET

<p><strong>Function: mixing oil and flavor and spraying it by the pump</strong></p><p><strong>The capacity of each mixer is /200/ kg.</strong></p><p><strong>Made of (Stainless Steel 304) :</strong></p><p><strong>( The Engine ) : (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) : ( VARVEL-ITALY)</strong></p><p><strong>Shape: Concave cylindrical tank for easy cleaning</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Double-jacketed for indirect heating.</strong></p><p><strong>Heat clock to control hot water temperature in blenders.</strong></p><p><strong>Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.</strong></p><p><strong>It is equipped with wheels for easy movement and cleaning.</strong></p><p><strong>The oil mixer floor is designed in concave form for easy cleaning.</strong></p>

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FLAVOR PUMP | CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

FLAVOR PUMP

<p><strong>Function: sucking the oil and flavor from the mixers and pump them into the flavoring machine</strong></p><p><strong>AMERICAN MODEL:<br>Made of: (Stainless Steel 304)<br>(Gearbox) : (VARVEL-ITALY)<br></strong></p><p><strong>It is equipped with the following</strong></p><p><strong>(Integrated Gearbox Motor) &nbsp;&nbsp;connected with a pump mad of &nbsp;.of solid European aluminum.</strong></p><p><strong>The connection is done by coupling rubber for easy maintenance and cleaning.</strong></p><p><strong>Silicone food hose – made in Spain.</strong></p><p><strong>The amount of flavor or taste is controlled electronically by control panel and inverter the&nbsp;(LS -KOREA)&nbsp;</strong></p><p><strong>Wheels and Carrier platform made of (Stainless Steel 304).</strong></p>

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EXTRUDER JUMPO | CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

EXTRUDER JUMPO

<p><strong>Function: blowing and forming the grain depending on the required shape.</strong></p><p><strong>Model: AMERICAN EXTRUSION</strong></p><p><strong>Production capacity is from / 300/ to / 350/ kg per hour</strong></p><p><strong>The structure is made of thermally coated iron and covered with plates made of (Stainless Steel) thickness 2 mm • (Bearings) from company SKF-SWEDEN )</strong></p><p><strong>(Inhibitor) from company (SKF-SWEDEN )</strong></p><p><strong>(Invertor) from company (LS-S KOREA to control the speed of the main engine</strong></p><p><strong>Provided by material tank made of (Stainless Steel 304) With level control sensors</strong></p><p><strong>It is equipped with a main helix to feed the material pressure helix controlled inverter from company (LS-S KOREA)</strong></p><p><strong>All extruders are electronically controlled by 3 (inverters) from company (LS-S KOREA)</strong></p><p><strong>The length of a piece of chips is controlled by an electronically variable speed knife (Invertor)from company (LS -S KOREA) .</strong></p><p><strong>All extruder operations are controlled by a main control panel with a special hot venting system made of</strong></p><p><strong>(Stainless Steel) with wheels for easy movement</strong></p><p><strong>Multi-speed cutter to control the chips length with a (Korean - inverter LS) brand</strong></p><p><strong>Equipped with a Turkish heater that control the temperature by a precise temperature clock from a</strong></p><p><strong>company(AUTONICS-S KOREA)</strong></p><p><strong>Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).</strong></p><p><strong>The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion ITALYAN Model</strong></p><p><strong>Equipped with a cooling air set ITALYAN MODEL.</strong></p><p><strong>separate control panel equipped with air vents and filters French (SCHNEIDER) brand and (Korean -LS- brand) with electronic and electrical protection.</strong></p><p><strong>The control panel is tightly isolated for preventing dust from entering.</strong></p><p><strong>The control panel is equipped with a 12-inch color touch screen (LS) with three languages on demand to fully control the mechanism of the line of chips.</strong></p><p><strong>A detailed power scheme Attached with the control panel</strong></p>

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CORN COBS CUTTER (OPTION) | CORN CHIPS PRODUCTION LINE LC403 | adding flavor machine chips best corn chips machine

CORN COBS CUTTER (OPTION)

<p><strong>Material it is made of:(Stainless Steel 304)</strong></p><p><strong>The Engine: Equipped with three engines of Turkish origin</strong></p><p><strong>Production capacity: 160 kg/hour</strong></p><p><strong>The slicer is equipped with:</strong></p><p><strong>Equipped with an electrical control panel containing all the necessary protections and breakers from the company: (SCHNEIDER-FRANCE)</strong></p><p><strong>Equipped with wheels for easy movement.</strong></p>

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