PELLET CHIPS PRODUCTION LINE LP500
zirve international

zirve international

zirve international

zirve international

zirve international

zirve international

PELLET CHIPS PRODUCTION LINE LP500
PELLET CHIPS PRODUCTION LINE LP500

Available product shapes

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Pellet chips frying line LP500 in one of the largest factories in Turkey

Specifications

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STAFF

5-6 PEOPLE

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POWER

48 Kw

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AREA

80 Sqm

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CAPACITY

500 Kg

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zirve international
zirve international
zirve international
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zirve international
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PELLET CHIPS PRODUCTION LINE LP500 | LP500 pellet chips production line empowers snack manufacturers to create distinctive, high-value pellet snacks with unique shapes, textures, and flavors.
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PRODUCTION LINE OVERVIEW

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LP500 pellet chips production line empowers snack manufacturers to create distinctive, high-value pellet snacks with unique shapes, textures, and flavors.

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The line provides an ideal platform for developing innovative products that capture consumer attention and strengthen brand competitiveness.

zirve international

The LP500 pellet chips production line is engineered for manufacturers seeking maximum product diversity and continuous innovation.

zirve international

Capable of processing a wide range of pellet formats, the line produces premium snack products with outstanding crunchiness, attractive appearance, and consistent quality.

zirve international

From classic pellet chips to sophisticated three-dimensional shapes, the LP500 enables brands to expand their product portfolios, respond rapidly to changing consumer trends, and create distinctive snack products with strong market appeal and added value.

LINE PRODUCTION UNITS OVERVIEW

<p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>(The Engine) Capacity: /750/KW (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) from company (VARVEL-ITALY)</strong></p><p><strong>The belt is made of food poly-amide</strong></p><p><strong>Designed to resist water for washing and cleaning</strong></p>

<p><strong>Made of: (Steel Stainless 304)</strong></p><p><strong>&nbsp;Function: Controls the flow of materials to the frying pan Feeder capacity: 125/kg</strong></p><p><strong>&nbsp;It is equipped with the following:</strong></p><p><strong>variable speed vibrator Turkish made, Belgian privilege</strong></p><p><strong>Magnetic mechanism to remove the metal impurities before the process of loading the pellet to the fryer pan</strong></p><p><strong>The tank is equipped with level indicator. (SICK – GERMAN)</strong></p>

<p><strong>Made of : (Steel Stainless 304) </strong></p><p><strong>Works on : ( LPG or DEISEL as Requested ) </strong></p><p><strong>Fryer capacity: /400 / kg / 450 / liters of oil</strong></p><p><strong>(The Engine) : (GAMAK-TURKEY) </strong></p><p><strong>(Gearbox) :From company ( VARVEL-ITALY ) </strong></p><p><strong>All electrical parts of the contactor, control switches and command of the (SCHNEIDER-FRANCE) </strong></p><p><strong>The temperature of the oil is controlled by a set-up automatic calibration timer made (AUTONICS-S KOREA) </strong></p><p><strong>• It is equipped with the following :</strong></p><p><strong>• Thick layer of European-made glass fiber to save temperature and save energy</strong></p><p><strong>• Electric lever to control the cleaning of the frying pan at the end of work, the engine capacity of / 1500 /W</strong></p><p><strong>• Ventilation vent to evaporate the steam from the oil directly connected to the main ventilation network in the factory </strong></p><p><strong>• Electric floater (English model) to control the oil compensation process automatically</strong></p><p><strong>• Pump for rotate filtering the oil, Production capacity /20/ cubic meters per hour Turkish industry German concession, Resistance to high temperatures </strong></p><p><strong>• Reparation oil pump made by (IBARA-ITALIAN) , Resistance to high temperatures</strong></p><p><strong>• Automatic cleaning mechanism for the pipes of the connections of frozen oil</strong></p><p><strong>• Automatic or manual Oil Circuit equipping</strong></p><p><strong>• Quick discharge holes to facilitate the washing and cleaning process </strong></p><p><strong>• Spanish air heaters quantity/36/ , distributed in groups and isolated from oil in closed tubes made of (stainless steel 304)</strong></p><p><strong>• Additional temperature watch for the protection and safety made (AUTONICS-S KOREA)</strong></p><p></p>

<p><strong>It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304)</strong></p><p><strong>Length / 125 /cm Width&nbsp; /60 / cm</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Vibrator engine quantity /1/</strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>

<p><strong>Made of (Stainless Steel 304) </strong></p><p><strong>Length: /250/ </strong></p><p><strong>Width: /80/ </strong></p><p><strong>It is equipped with: Two Italian-made Vibrator engine lifetime guarantee </strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>

<p><strong>Function: Compete drying for oil</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>Length / 225 / cm</strong></p><p><strong>Width / 35 /cm</strong></p><p><strong>( The Engine ) Turkish half-horsepower engine</strong></p><p><strong>(Gearbox) : From (VARVEL-ITALY)</strong></p><p><strong>Gathering tank for filtered oil</strong></p>

<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

<p><strong>Function: Spraying the powder and distribute it completely on the chips grains</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>(Gearbox) :from company (VARVEL-ITALY)</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>flavor mixing machine, the engine is half a horse</strong></p><p><strong>Horizontal helix to feed the flavor powder to the vibrator</strong></p><p><strong>The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder</strong></p><p><strong>Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege</strong></p><p><strong>Air filter mechanism enable to adjust and calibrate</strong></p>

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

Dimensions

PELLET CHIPS PRODUCTION LINE LP500
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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

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continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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