ZIRVE EXTRUSION is a Turkish company specializing in the design and manufacturing of chips and snack production lines and related industrial solutions. Its services include project assessment, equipment manufacturing, production line layout preparation, installation, commissioning, operator training, as well as technical support and spare parts in accordance with the scope of the offer and contract.

ZIRVE EXTRUSION production lines and equipment are manufactured in Türkiye, where the company is headquartered in Gaziantep. The production lines are prepared for export and installation in various international markets, in accordance with the electrical, power, safety, and operating requirements of the customer’s country.

The company’s portfolio includes a comprehensive range of production lines for puffed corn chips, fried or baked corn cones, pellet chips, Nik Naks, hot-air popcorn, filled snacks, legume- and protein-based snacks, natural potato chips, tortilla chips, breakfast cereals, and fried corn. The company also provides conveying, frying, drying, seasoning, and packaging equipment.

Yes, we can develop a complete turnkey factory project, starting with product assessment, production capacity planning, and factory layout design, and extending to the processing line, conveying systems, flavoring, packaging, installation, commissioning, and training. The exact scope of supply is clearly defined in the technical and commercial proposal.

Yes. Individual machines or additional units can be supplied, including mixers, extruders, ovens, fryers, oil filters, conveyors, and seasoning systems. Before delivery, the engineering team reviews the equipment’s compatibility with the existing production line in terms of capacity, dimensions, flow rate, and connection points.

Yes. A fully integrated system can be designed to connect every stage of production, from the raw product to the final package, in cooperation with ZIRVE INTERNATIONAL’s filling and packaging systems. The required capacity and number of filling machines are determined based on the production line output, package sizes, product density, and required speed, ensuring a smooth production flow and preventing the filling stage from becoming a bottleneck.

Yes. We can assess and plan a completely new factory or the addition of a new production line to an existing operational facility. For expansion projects, we review the available space, energy sources, material and personnel flow, as well as the capacity of the existing packaging systems and utilities before approving the final layout.

Choosing the right production line starts with defining the specifications of the final product, not with the name of the machine. We first need to know the type of raw material, the desired product shape, and the required processing method — whether frying, roasting, or hot-air processing — as well as the target production capacity, operating hours, available factory space, energy sources, and packaging sizes. Based on this information, the most suitable model and equipment configuration can be recommended.

To prepare an accurate and comprehensive technical and commercial proposal, please provide the following information: Country name. Type of product required. Product photos or samples. Raw material composition, if available. Required production capacity in kilograms per hour. Number of operating hours. Factory dimensions and height. Available energy sources: electricity, gas, or diesel. Required package weights. Required level of automation.

Production capacity varies depending on the product family and model. The portfolio includes lines for medium-scale projects starting at approximately 160–200 kg/hour, industrial lines with capacities of up to 500 kg/hour, and high-capacity corn chips lines reaching up to 700 kg/hour. The final production capacity should be confirmed based on the model page and technical quotation, as it may vary depending on the recipe, product shape, moisture content, and operating conditions.

Not necessarily. The stated rated capacity represents a design value or maximum output under specific product and operating conditions. Actual production capacity may vary depending on factors such as raw material type, moisture content, product density, shape and size, drying or frying time, downtime rates, and operator efficiency. Therefore, performance and capacity guarantees are tied to the product and operating conditions agreed upon in the contract.

Yes, many production lines can produce different product shapes by changing the mold or forming system, while flavors can be adjusted through the distribution settings and recipe. The number of possible shapes and the speed of changeovers depend on the type of production line and product, and some shapes may require additional equipment or molds.

Yes, product testing can be arranged upon agreement, subject to the availability of the required raw materials and molds. For accurate results, we recommend sending a sample of the raw materials and the target product, or providing its specifications. Practical testing is the best way to determine the appropriate formulation, shape, texture, and expected energy requirements before finalizing the project.

Yes. Carefully engineered modifications can be made to the line’s design and layout, including conveyors, molds, heating and drying systems, flavoring systems, automation level, and integration points with packaging equipment. Any modification is subject to a specialized engineering study and is approved only after evaluating its impact on safety, energy consumption, product quality, and maintenance requirements.

An automatic production line reduces manual intervention, integrates production stages, and helps control material flow efficiently. However, it requires a higher initial investment and better infrastructure and maintenance capabilities. A semi-automatic line may be more suitable for smaller projects or factories that rely more heavily on manual labor. The right choice depends on labor costs, production volume, demand stability, and the level of process control required.

Future expansion can be planned from the initial design stage. However, the ability to increase production capacity depends on the equipment model and production line configuration. In some cases, capacity can be increased by adding another unit or upgrading a specific processing stage. In others, a key stage — such as the extruder, oven, or fryer — may determine the line’s maximum capacity. Therefore, the expected future expansion plan should be defined before finalizing the design.

Our team can provide technical guidance on production line capabilities, available formats, and processing methods, as well as assist the client with product development and recipe trials. However, selecting the most suitable product for the market should also be based on local research covering pricing, competitors, distribution channels, packaging options, and consumer preferences.