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American popcorn making technology production line with capacity of 500kg/h

Specifications

zirve international
Required Personnel

4 people

zirve international
Power Consumption

36 Kw

zirve international
Installation Space

150 Sqm

zirve international
Production Capacity

500 Kg

zirve international
zirve international
zirve international
zirve international
zirve international
zirve international
zirve international
POPCORN PRODUCTION LINE C500 | POPCORN PRODUCTION LINE C500
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PRODUCTION LINE OVERVIEW

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C500 Popcorn Production Line is an advanced industrial solution designed to produce premium air-popped popcorn with outstanding expansion, a light and crispy texture, and consistently high product quality.

zirve international

Designed for efficient, continuous production, the line enables manufacturers to produce healthier snack products that meet the growing global demand for better-for-you foods.

zirve international

Unlike conventional oil-based popping methods, the C500 uses a controlled hot-air process that significantly reduces oil consumption while maximizing kernel expansion and ensuring consistent product quality.

zirve international

The result is a light, crispy, and flavorful snack that meets the needs of modern consumers looking for healthier alternatives without sacrificing taste.

LINE PRODUCTION UNITS OVERVIEW

<p><strong>The process of making popcorn and blowing corn grains is done by hot air without oil&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</strong></p><p><strong>Exactly matching the American model CRETORS</strong></p><p><strong>Manufactured and equipped for continuous work 24/7</strong></p><p><strong>Length / 220 / cm, width / 100 / cm, height / 180 / cm.</strong></p><p><strong>Production capacity / 120 / to / 130/kg per hour,</strong></p><p><strong>The machine operates with open circuit system (continuous flow)</strong></p><p><strong>Equipped with Belgian screwdrivers, a precision control and calibration industry</strong></p><p><strong>Powered By LPG gas (on request)</strong></p><p><strong>It is equipped with Burners Italian ECOFLAM brand</strong></p><p><strong>Equipped with a / 12 / cm insulation layer of glass fiber over the whole structure area</strong></p><p><strong>Made entirely of / stainless steel 304 /.</strong></p><p><strong>Equipped with a main engine capacity of / 4 / hp / 3 / kW Turkish industry.</strong></p><p><strong>Equipped with a rotary engine capacity of 1 hp Turkish industry GAMAK brand with a Gearbox from the Italian company VARVEL.</strong></p><p><strong>Total capacity / 3 / kW / 380 / V / 50 / Hz</strong></p><p><strong>Equipped with a Stainless steel control panel, all control, protection and protection parts are supplied by SCHNEIDER brand France.</strong></p><p><strong>Features a touch control screen with Two languages English, Persian.</strong></p><p><strong>Equipped with / 2 / temperature clock, a Korean brand of AUTONICS precise tuning and calibration</strong></p><p><strong>Equipped with / 2&nbsp; / air temperature sensors Italian industry</strong></p>

<p><strong>Length / 200 / cm, diameter / 80 / cm, width / 100 / cm</strong></p><p><strong>drum made of stainless steel perforated, allowing the passage of unexploded corn beads and assembled in a secondary tank carried by a strong structure made of stainless-steel profile</strong></p><p><strong>Equipped for work and rotation quickly proportional to the blast head</strong></p><p><strong>Equipped with a rotary engine capacity of 1 hp Turkish industry GAMAK brand with a Gearbox from the Italian company VARVEL</strong></p><p><strong>The sieve is equipped with a cooling mechanism by compressed air model Italian</strong></p><p></p>

<p>Achieve uniform seasoning and consistent snack coating with the Zirve SD 80. AISI 304 stainless-steel construction, gentle tumbling, and continuous operation.</p>

<p>ZIRVE OP01 flavor pump delivers precise oil and liquid flavor transfer for uniform seasoning, consistent taste and reduced waste in snack production lines.</p>

<p>SPIRAL FEEDER WITH TANK</p>

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

<p>Prepare, heat, and homogenize oil-based seasoning mixtures with the ZIRVE OM01. Available in single- and dual-tank configurations for snack production lines.</p>

Dimensions

POPCORN PRODUCTION LINE C500
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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

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continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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