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STUFFED CORN CHIPS PRODUCTION LINE LCK200-E

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STUFFED CORN CHIPS PRODUCTION LINE LCK200-E
zirve international

zirve international

zirve international

zirve international

zirve international

Zirve international

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STUFFED CORN CHIPS PRODUCTION LINE LCK200-E
STUFFED CORN CHIPS PRODUCTION LINE LCK200-E
Specifications model 3D More Details

Available product shapes

Specifications

zirve international
STAFF

4 people

zirve international
POWER

91 Kw

zirve international
AREA

75 Sqm

zirve international
CAPACITY

200 Kg

zirve international
zirve international
zirve international
zirve international
zirve international
zirve international
zirve international
STUFFED CORN CHIPS PRODUCTION LINE LCK200-E | The Zirve Stuffed Corn Chips Production Line (LCK200-E) is engineered for the continuous production of high-quality filled corn snacks with exceptional texture, attractive appearance, and consistent product quality.
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PRODUCTION LINE OVERVIEW

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zirve international

Continuous production of high-quality filled corn snacks with exceptional texture, attractive appearance, and consistent product quality.

zirve international

Producing premium stuffed snacks with strong commercial value, Combining advanced extrusion technology with precise filling, cutting, and integrated thermal processing

zirve international

Produces attractive pillow-shaped filled corn snacks featuring a crispy outer shell and smooth, flavorful cream center.

zirve international

These premium products deliver a unique eating experience that appeals to consumers across global snack markets.

zirve international

Achieve consistent production performance, reduced waste, and excellent finished product quality, By advanced process control and industrial-grade construction.

zirve international

Complete stuffed snack production solution developed for continuous industrial operation. The system integrates extrusion, filling injection, cutting, drying, roasting, cooling, and seasoning into one highly efficient production process.

LINE PRODUCTION UNITS OVERVIEW

CORN MOISTRIZING MIXER | STUFFED CORN CHIPS PRODUCTION LINE LCK200-E | The Zirve Stuffed Corn Chips Production Line (LCK200-E) is engineered for the continuous production of high-quality filled corn snacks with exceptional texture, attractive appearance, and consistent product quality.

CORN MOISTRIZING MIXER

<p>The Corn Moisturizing Mixer by Zirve is a high-performance industrial solution designed to deliver precise and homogeneous moisture distribution throughout corn grits before extrusion.</p>

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SPIRAL FEEDER | STUFFED CORN CHIPS PRODUCTION LINE LCK200-E | The Zirve Stuffed Corn Chips Production Line (LCK200-E) is engineered for the continuous production of high-quality filled corn snacks with exceptional texture, attractive appearance, and consistent product quality.

SPIRAL FEEDER

<p><strong>Function: transport material from the mixer to the extruder.<br>It is composed of tank capacity / 75 / kg.<br>Made of (Stainless Steel 304) thickness /2/. <br>(The Engine) : (GAMAK-TURKEY (.<br>Total capacity /0.75/ kw /380/ V /50 – 60 / Hz.</strong></p><p><strong>(Gearbox) : (VARVEL – ITALY).</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>A cleaning slot at the bottom.</strong></p><p><strong>Automatic protection system.</strong></p><p><strong>magnetic mechanism to remove the metal impurities.</strong></p>

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EXTRUDER | STUFFED CORN CHIPS PRODUCTION LINE LCK200-E | The Zirve Stuffed Corn Chips Production Line (LCK200-E) is engineered for the continuous production of high-quality filled corn snacks with exceptional texture, attractive appearance, and consistent product quality.

EXTRUDER

<p><strong>Function: blowing and forming the grain depending on the required shape.</strong></p><p><strong>Model: AMERICAN EXTRUSION</strong></p><p><strong>Production capacity is from / 175 / to / 200 / kg per hour</strong></p><p><strong>The structure is made of thermally coated iron and covered with plates made of (Stainless Steel) thickness 2 mm • (Bearings) from company SKF-SWEDEN )</strong></p><p><strong>(Inhibitor) from company (SKF-SWEDEN )</strong></p><p><strong>( The Engine ) from company NERIMOTORI-ITALY or GAMAK-TURKEY</strong></p><p><strong>(Invertor) from company (LS-S KOREA to control the speed of the main engine</strong></p><p><strong>Provided by material tank made of (Stainless Steel 304) With level control sensors</strong></p><p><strong>It is equipped with a main helix to feed the material pressure helix controlled inverter from company (LS-S KOREA)</strong></p><p><strong>All extruders are electronically controlled by 3 (inverters) from company (LS-S KOREA)</strong></p><p><strong>The length of a piece of chips is controlled by an electronically variable speed knife (Invertor)from company (LS -S KOREA) .</strong></p><p><strong>All extruder operations are controlled by a main control panel with a special hot venting system made of</strong></p><p><strong>(Stainless Steel) with wheels for easy movement</strong></p><p><strong>Multi-speed cutter to control the chips length with a (Korean - inverter LS) brand</strong></p><p><strong>Equipped with a Turkish heater that control the temperature by a precise temperature clock from a</strong></p><p><strong>company(AUTONICS-S KOREA)</strong></p><p><strong>Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).</strong></p><p><strong>The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion ITALYAN Model</strong></p><p><strong>Equipped with a cooling air set ITALYAN MODEL.</strong></p><p><strong>separate control panel equipped with air vents and filters French (SCHNEIDER) brand and (Korean -LS- brand) with electronic and electrical protection.</strong></p><p><strong>The control panel is tightly isolated for preventing dust from entering.</strong></p><p><strong>The control panel is equipped with a 12-inch color touch screen (LS) with three languages on demand to fully control the mechanism of the line of chips.</strong></p><p><strong>A detailed power scheme Attached with the control panel</strong></p>

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SINGLE PASS DRYING OVEN | STUFFED CORN CHIPS PRODUCTION LINE LCK200-E | The Zirve Stuffed Corn Chips Production Line (LCK200-E) is engineered for the continuous production of high-quality filled corn snacks with exceptional texture, attractive appearance, and consistent product quality.

SINGLE PASS DRYING OVEN

<p><strong>Function: roasting and drying the wet of chips corns completely, using hot air (American Extrusion System).</strong></p><p><strong>&nbsp;</strong></p><p><strong>Production capacity: /200/ - /500/ kg.</strong></p><p><strong>&nbsp;</strong></p><p><strong>It can&nbsp; operate on diesel or gas LPG or as required.</strong></p><p><strong>&nbsp;</strong></p><p><strong>Made of: (Stainless Steel 304)</strong></p><p><strong>( The Engine ) : (GAMAK- TURKEY)</strong></p><p><strong>&nbsp;(Gearbox) : )VARVEL-ITALY(</strong></p><p><strong>(Burner) :&nbsp; ( ECOFLAM - ITALY )&nbsp;</strong></p><p><strong>(Electrical Parts)&nbsp; : (SCHNEIDER-FRANCE)&nbsp; (LS-S KOREA)</strong></p><p><strong>&nbsp;</strong></p><p><strong>Length: /6 / m Width:/1.5/ m</strong></p><p><strong>The width of the conveyor line carrying the pieces of chips is / 1 / m. It is equipped with the following:</strong></p><p>&nbsp;<strong>Automatic cleaning mechanism for the mesh bearing the pieces of chips .</strong></p><p><strong>(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips.</strong></p><p> <strong>Automatic heat and programmable thermometers (quantity -2).</strong></p><p> <strong>Heating chamber that can be dismantled and installed for maintenance. </strong></p><p><strong>It is made of (Stainless Steel304) and designed to withstand temperatures up to / 800 / degrees.</strong></p>

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CHOCOLATE COOKING TANK | STUFFED CORN CHIPS PRODUCTION LINE LCK200-E | The Zirve Stuffed Corn Chips Production Line (LCK200-E) is engineered for the continuous production of high-quality filled corn snacks with exceptional texture, attractive appearance, and consistent product quality.

CHOCOLATE COOKING TANK

<p><strong>Function: grinding the chocolate</strong></p><p><strong>The mixer is made of &nbsp;double jacket &nbsp;and the heating process is done by hot water that&nbsp; heated by electric heaters<br>Made of (stainless Steel 304) &nbsp;<br>(The Engine) 10 /HP/&nbsp;&nbsp; (GAMAK-TURKEY)<br>/8/mm internal thickness<br>/4/mm external thickness<br>/15/mm internal floor thickness.</strong></p><p><strong><br>It is equipped with:</strong></p><p><strong>Speed pump to rotate the water in the double jacket.</strong></p><p><strong>Legs made with (stainless steel 304) , height /35/cm</strong></p><p><strong>Heater device electronically controlled by heater thermostat.</strong></p><p> <strong>Pump to rotate the chocolate up to down to make the grinding quality better, equipped with double jacket for the rotation of the hot water</strong></p><p> <strong>Pump made of (Stainless Steel 304) &nbsp;</strong></p><p>&nbsp;<strong>Metal balls located inside the blender to grind the chocolate, weight /250kg/ , diameter /7-8mm/</strong></p><p> <strong>Control panel for turning ON / OFF and temperature control, made of (Stainless Steel 304) &nbsp;</strong></p>

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BUTTER MELTING TANK | STUFFED CORN CHIPS PRODUCTION LINE LCK200-E | The Zirve Stuffed Corn Chips Production Line (LCK200-E) is engineered for the continuous production of high-quality filled corn snacks with exceptional texture, attractive appearance, and consistent product quality.

BUTTER MELTING TANK

<p><strong>The mixer is made of double jacket and the heating process is done by hot water that heated by electric heaters<br>Made of (stainless Steel 304) &nbsp;<br>(The Engine) 2 /HP/ GAMAK-TURKEY)<br>/4/mm internal thickness<br>&nbsp;/4/mm external thickness<br>/4/mm internal floor thickness.</strong></p><p><strong>&nbsp;</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>speed pump to rotate the water the double jacket</strong></p><p><strong>Legs made of (Stainless Steel 304) Height /35/</strong></p><p><strong>Electric heaters control the temperature electronically.</strong></p><p><strong>All the pipes related to the pump are made of (Stainless Steel 304) &nbsp;</strong></p><p><strong>Electrical panel made of (Stainless Steel 304) &nbsp;</strong></p><p><strong>Control panel for turning ON / OFF and temperature control, made of (Stainless Steel 304)</strong></p>

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STUFFING MIXER TANK | STUFFED CORN CHIPS PRODUCTION LINE LCK200-E | The Zirve Stuffed Corn Chips Production Line (LCK200-E) is engineered for the continuous production of high-quality filled corn snacks with exceptional texture, attractive appearance, and consistent product quality.

STUFFING MIXER TANK

<p><strong>The mixer is made of double jacket and the heating process is done by hot water that heated by electric heaters<br>Made of (stainless Steel 304) &nbsp;<br>(The Engine) 3 /HP/ from company&nbsp; (GAMAK-TURKEY)<br>/4/mm internal thickness<br>&nbsp;/4/mm external thickness<br>/6/mm internal floor thickness.</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>speed pump to rotate the water the double jacket</strong></p><p><strong>Legs made of (Stainless Steel 304) Height /35/</strong></p><p><strong>Electric heaters control the temperature electronically.</strong></p><p><strong>All the pipes related to the pump are made of (Stainless Steel 304) &nbsp;</strong></p><p><strong>Electrical panel made of (Stainless Steel 304) &nbsp;</strong></p><p><strong>&nbsp;</strong></p>

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SMALL CONVEYOR | STUFFED CORN CHIPS PRODUCTION LINE LCK200-E | The Zirve Stuffed Corn Chips Production Line (LCK200-E) is engineered for the continuous production of high-quality filled corn snacks with exceptional texture, attractive appearance, and consistent product quality.

SMALL CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong> Made of: (Stainless Steel 304) thickness 2 </strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

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PILLOW STUFFED CORN CUTTER (OPTION) | STUFFED CORN CHIPS PRODUCTION LINE LCK200-E | The Zirve Stuffed Corn Chips Production Line (LCK200-E) is engineered for the continuous production of high-quality filled corn snacks with exceptional texture, attractive appearance, and consistent product quality.

PILLOW STUFFED CORN CUTTER (OPTION)

<p><strong>Material it is made of:(Stainless Steel 304)</strong></p><p><strong>The Engine: Equipped with three engines of Turkish origin</strong></p><p><strong>Production capacity: 160 kg/hour</strong></p><p><strong>The slicer is equipped with:</strong></p><p><strong>Equipped with an electrical control panel containing all the necessary protections and breakers from the company: (SCHNEIDER-FRANCE)</strong></p><p><strong>Equipped with wheels for easy movement.</strong></p>

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Dimensions

STUFFED CORN CHIPS PRODUCTION LINE LCK200-E
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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

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continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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