Available product shapes

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Snack Pellet Production & Frying Line
The snail corn chips, which are produced by the German Schiff extruder, are manufactured on ZIRVE extruders 💪
LPX250 Corn Snacks Production Line | Flexible Shapes for Industrial Snack Manufacturing
LPX250 Fried Corn Bugles Production Line | High-Efficiency Snack Manufacturing
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Turkish Snack Production Lines #Snack Production Line

Specifications

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Required Personnel

6-8 People

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Power Consumption

102 Kw

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Installation Space

175 Sqm

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Production Capacity

250 Kg/H

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FRIED FRESH PELLET PRODUCTION LINE LPX250 | FRIED FRESH PELLET PRODUCTION LINE LPX250
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Production Flow

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PRODUCTION LINE OVERVIEW

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Capacity up to 250 kg/h

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Equipped with modern, advanced oil filtration and purification systems.

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Producing more than 10 different shapes of corn snacks.

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The LPX250 Fried Fresh Pellet Production Line is a fully automated manufacturing solution designed to produce a wide range of fried corn snacks, pellets, crackers, and shaped chip products with high efficiency and consistent quality.

zirve international

The LPX250 enables manufacturers to produce a wide variety of snack shapes and formulations on a single production platform.

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Its advanced frying and oil filtration systems ensure consistent color, crispness, flavor distribution, and product appearance while optimizing oil usage and enhancing production efficiency.

LINE PRODUCTION UNITS OVERVIEW

<p>The ZIRVE MV50 Flour Mixer delivers homogeneous mixing of flour, water, and functional ingredients for consistent food production, improved quality, and reliable performance.</p>

<p>Designed to transfer conditioned raw materials from the moisturizing mixer to the extruder with a stable, continuous, and precisely controlled feed rate.</p>

<p>Discover the Zirve TZX 250 twin screw extruder for high-capacity snack production, precise process control, flexible recipes, and consistent product quality.</p>

<p><strong>Function: Cutting dough into pellets.</strong></p><p><strong>Material: Made of chrome 304.</strong></p><p><strong>Features:</strong></p><p><strong>• Easy adjustment and calibration.</strong></p><p><strong>• Easy disassembly and cleaning.</strong></p><p><strong>• Can be equipped with custom-shaped molds.</strong></p><p><strong>• Equipped with an inverter device for speed control.</strong></p><p><strong>• Provided with cleaning brushes.</strong></p>

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

<p><strong>It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304)</strong></p><p><strong>Length / 125 /cm Width&nbsp; /60 / cm</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Vibrator engine quantity /1/</strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>

<p><strong>Made of (Stainless Steel 304) </strong></p><p><strong>Length: /250/ </strong></p><p><strong>Width: /80/ </strong></p><p><strong>It is equipped with: Two Italian-made Vibrator engine lifetime guarantee </strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>

<p><strong>Function: Compete drying for oil</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>Length / 225 / cm</strong></p><p><strong>Width / 35 /cm</strong></p><p><strong>( The Engine ) Turkish half-horsepower engine</strong></p><p><strong>(Gearbox) : From (VARVEL-ITALY)</strong></p><p><strong>Gathering tank for filtered oil</strong></p>

<p>Achieve uniform seasoning and consistent snack coating with the Zirve SD 80. AISI 304 stainless-steel construction, gentle tumbling, and continuous operation.</p>

<p>Improve snack quality with the ZIRVE FV26 Dry Seasoning Distribution System. Precise powder seasoning application, uniform coating, reduced waste, and consistent flavor.</p>

<p><strong>Material it is made of:(Stainless Steel 304)</strong></p><p><strong>The Engine: Equipped with three engines of Turkish origin</strong></p><p><strong>Production capacity: 160 kg/hour</strong></p><p><strong>The slicer is equipped with:</strong></p><p><strong>Equipped with an electrical control panel containing all the necessary protections and breakers from the company: (SCHNEIDER-FRANCE)</strong></p><p><strong>Equipped with wheels for easy movement.</strong></p>

<p><strong>Material: Stainless Steel 304</strong></p><p><strong>Function: Perforating the pellet dough</strong></p><p><strong>Easy to adjust and calibrate</strong></p><p><strong>Easy to disassemble and clean</strong></p>

<p><strong>Made of : (Steel Stainless 304)</strong></p><p><strong>Works on : ( LPG or DEISEL as Requested )</strong></p><p><strong>Fryer capacity: /400 / kg / 450 / liters of oil</strong></p><p><strong>(The Engine) : (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) :From company ( VARVEL-ITALY )</strong></p><p><strong>All electrical parts of the contactor, control switches and command of the (SCHNEIDER-FRANCE)</strong></p><p><strong>The temperature of the oil is controlled by a set-up automatic calibration timer made (AUTONICS-S KOREA)</strong></p><p><strong>• It is equipped with the following :</strong></p><p><strong>• Thick layer of European-made glass fiber to save temperature and save energy</strong></p><p><strong>• Electric lever to control the cleaning of the frying pan at the end of work, the engine capacity of / 1500 /W</strong></p><p><strong>• Ventilation vent to evaporate the steam from the oil directly connected to the main ventilation network in the factory</strong></p><p><strong>• Electric floater (English model) to control the oil compensation process automatically</strong></p><p><strong>• Pump for rotate filtering the oil, Production capacity /20/ cubic meters per hour Turkish industry German concession, Resistance to high temperatures</strong></p><p><strong>• Reparation oil pump made by (IBARA-ITALIAN) , Resistance to high temperatures</strong></p><p><strong>• Automatic cleaning mechanism for the pipes of the connections of frozen oil</strong></p><p><strong>• Automatic or manual Oil Circuit equipping</strong></p><p><strong>• Quick discharge holes to facilitate the washing and cleaning process</strong></p><p><strong>• Spanish air heaters quantity/36/ , distributed in groups and isolated from oil in closed tubes made of (stainless steel 304)</strong></p><p><strong>• Additional temperature watch for the protection and safety made (AUTONICS-S KOREA)</strong></p><p></p>

Dimensions

FRIED FRESH PELLET PRODUCTION LINE LPX250
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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

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continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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