PUFFED CORN CHIPS
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FRIED BUGLES PRPDUCTION LINE LPX200

2945
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zirve international

zirve international

FRIED BUGLES PRPDUCTION LINE LPX200
FRIED BUGLES PRPDUCTION LINE LPX200
FRIED BUGLES PRPDUCTION LINE LPX200
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FRIED BUGLES PRPDUCTION LINE LPX200
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FRIED BUGLES PRPDUCTION LINE LPX200 |
Snack Pellet Production & Frying Line

Specifications

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STAFF

6 People

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POWER

70Kw

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AREA

84 Sqm

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CAPACITY

200 Kg

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zirve international
zirve international
zirve international
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zirve international
FRIED BUGLES PRPDUCTION LINE LPX200 |
More information about the production line

PRODUCTION LINE OVERVIEW

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Capacity up to 200 Kg/h

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Equipped with modern and advanced oil filtration and purification systems

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Produce more than 10 Shpes of corn snacks

LINE PRODUCTION UNITS OVERVIEW

FLOUR MIXER | FRIED BUGLES PRPDUCTION LINE LPX200 |

FLOUR MIXER

<p><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">Function: Mixing wheat flour, corn flour, water, and other additives. Made of Stainless Steel 304. Mixer capacity: 75 kg. Equipped with a 4 horsepower motor with an integrated gearbox, 350 RPM, Yılmaz brand. Easy to clean.</span></span></p>

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FLOUR CONVEYOR | FRIED BUGLES PRPDUCTION LINE LPX200 |

FLOUR CONVEYOR

<p><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">It is a screw conveyor made of stainless steel 304. Height: 300 cm. The hopper has a capacity of 75 kg and is equipped with a cover and a water filling opening. Equipped with a main motor of 1 horsepower and an Italian gearbox from Varvel. Equipped with a material mixer motor to maintain the homogeneity of the flour mixture, with a power of 1 horsepower and an Italian gearbox from Varvel. Equipped with cleaning openings for easy access to the screw and closure basket (in accordance with the specifications of the US Food and Drug Administration). Equipped with a bottom discharge and cleaning opening with a safety sensor.</span></span></p>

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TWIN SCREW EXTRUDER | FRIED BUGLES PRPDUCTION LINE LPX200 |

TWIN SCREW EXTRUDER

<p><span style="color:rgb(52, 53, 65);">Double-screw extruder (helical) of French origin. Equipped to work with all types of flour and grits (corn flour, wheat flour, oat flour, etc.). The main motor is from Turkey, GAMAK, with a power of 50 horsepower and 900 revolutions per minute. Equipped with a Japanese-made gearbox capable of withstanding continuous 24/7 work pressures. The connection between the motor and the extruder is done through 6 couplings and shafts to protect the gearbox and screws from any errors. Equipped with an advanced and modern cooling system for the gearbox through a water circuit. Equipped with screws made from the finest metals and processed in the latest vacuum furnaces. Equipped with three heating stages with seven heaters to control the heating process of the screws, with the ability to control each group independently through three digital temperature controllers from AUTONICS (South Korea). Equipped with a main feeding tank with a mixing and stirring mechanism to maintain the homogeneity of the mixture before entering the extruder, with a capacity of 100 kg. Equipped with a feeding and feeding screw with a programmable mechanism to control the feed speed, with an Italian gearbox from Varvel (750 watts). Equipped with a French model quad or dual blade cutting device that is adjustable and calibrated smoothly and easily to produce various shapes of traditional puffed chips. The electrical panel is integrated with the structure, made of food-grade chrome 304 and equipped with three cooling and ventilation fans and filters. All breakers, switches, and thermal protections are from Schneider. The inverters for motor control and drive are from LS. Equipped with meters to monitor frequency, current, and hertz. The external structure of the extruder is clad with a layer of food-grade chrome 304 to maintain its appearance and facilitate cleaning.</span></p>

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Cutter machine | FRIED BUGLES PRPDUCTION LINE LPX200 |

Cutter machine

<p><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">Function: Cutting dough into pellets. Material: Made of chrome 304. Features: • Easy adjustment and calibration. • Easy disassembly and cleaning. • Can be equipped with custom-shaped molds. • Equipped with an inverter device for speed control. • Provided with cleaning brushes.</span></span></p>

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CONVEYOR | FRIED BUGLES PRPDUCTION LINE LPX200 |

CONVEYOR

<p>Function: Transfer the material from the Extruder to the oven Made of: (Stainless Steel 304) thickness 2 (The Engine) : (GAMAK- TURKEY)</p>

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FRYER WITH ACCESSORIES | FRIED BUGLES PRPDUCTION LINE LPX200 |

FRYER WITH ACCESSORIES

<p><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">It has been designed with careful engineering for easy passage of pelletized dough, taking into consideration the characteristics of each type. It is equipped with dedicated grooves for immersing and smoothly passing the potato chips in oil towards the outlet. All bearings and rotating shafts are German or American-made and heat resistant up to 270 degrees Celsius. It is made of Stainless Steel 304.</span></span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">Fryer capacity: Accommodates up to 400 kg of oil. It is equipped with an external heat exchanger that continuously heats the oil outside the fryer and pumps it back into the fryer. The heat exchanger can operate with gas or diesel, optional upon request. The burner used in the fryer is Italian-made by ECOFLAM. It is powered by a main motor for rotating the grooves, with a power of 1 horsepower and an Italian gearbox. It is equipped with a chrome mesh conveyor belt at the material outlet for oil filtration and return to the fryer, driven by a 1 horsepower motor and an Italian gearbox.</span></span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">The fryer is equipped with: • A thick layer of European-made glass fiber to maintain temperature and energy efficiency from all sides and directions. • Two vent and steam exhaust openings directly connected to the main ventilation system in the factory. • An English model electric compensating valve for automatic oil compensation. • A circulation and filtration pump for the oil with a production capacity of 30 cubic meters per hour, Turkish-made with excellent German resistance to high temperatures up to 270 degrees. • An emergency backup oil circulation and filtration pump connected to the branch of the oil flow network with a production capacity of 30 cubic meters per hour, Turkish-made with excellent German resistance to high temperatures up to 270 degrees. • An oil compensation pump manufactured by IBARA-ITALIAN or Turkish, resistant to high temperatures. • Equipped with pressure monitoring sensors inside the heat exchanger and the oil flow network for protection and safety, in accordance with safety specifications in the European Union. • Equipped with flow and oil flow monitoring sensors inside the heat exchanger and the oil flow network for protection and safety, in accordance with safety specifications in the European Union. • Equipped with a temperature monitoring sensor inside the external oil heating exchanger chamber, with a digital temperature gauge for protection and safety, in accordance with safety specifications in the European Union. • Equipped with temperature measuring sensors inside the fryer tank with precise control and monitoring gauges (at the entry of materials and at the exit). • Automatic cleaning mechanism for pipe network and connections from frozen oil at the start of operation. • Quick discharge openings for easy washing and cleaning. • Additional temperature gauge for protection and safety from AUTONICS-S KOREA. • Double jacket oil compensation tanks, two tanks with a capacity of 600 liters each, isolated in all directions with a layer of glass fiber for energy efficiency. • Each tank is equipped with a Turkish-made heater with a power of 6 kW, with a separate and independent control panel and timer from the fryer tank for automatic oil heating and compensation to the fryer tank. • Advanced protection and safety devices with multiple task alarms. • A color touch control screen with three languages and an advanced, responsive, and high-performance PLC. • Simulation system for operating the line parts, working hour counter, and production counter.</span></span></p>

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INITIAL OIL FILTER VIBRATOR | FRIED BUGLES PRPDUCTION LINE LPX200 |

INITIAL OIL FILTER VIBRATOR

<p>It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304) Length / 125 /cm Width /60 / cm It is equipped with the following: Vibrator engine quantity /1/ Tank for filtered oil with automatic return mechanism to the pan</p>

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MAIN OIL FILTER VIBRATOR | FRIED BUGLES PRPDUCTION LINE LPX200 |

MAIN OIL FILTER VIBRATOR

<p>Made of (Stainless Steel 304) Length: /250/ Width: /80/ It is equipped with: Two Italian-made Vibrator engine lifetime guarantee Tank for filtered oil with automatic return mechanism to the pan</p>

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PERFORATED CONVEYOR FOR FILTERING | FRIED BUGLES PRPDUCTION LINE LPX200 |

PERFORATED CONVEYOR FOR FILTERING

<p>Function: Compete drying for oil Made of (Stainless Steel 304) Length / 225 / cm Width / 35 /cm ( The Engine ) Turkish half-horsepower engine (Gearbox) : From (VARVEL-ITALY) Gathering tank for filtered oil</p>

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SEASSONING DRUM | FRIED BUGLES PRPDUCTION LINE LPX200 |

SEASSONING DRUM

<p>Function: mixing the chips grains with flavor and oil Length : / 3 /m outer diameter / 85 /cm. Made of (stainless steel 304) (The Engine ) : from company (GAMAK- TURKEY) (Gearbox) : from company (VARVEL-ITALY) The seasoning speed is controlled electronically by an inverter / 1.5 / kW The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor It can automatically calibrate the sloping to control the time of the chips that passes inside. It is equipped with the following: It is equipped with a flavor sprayer – an advanced American model which can be calibrated. a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning. a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</p>

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FLAVORING DEVICE | FRIED BUGLES PRPDUCTION LINE LPX200 |

FLAVORING DEVICE

<p>Function: Spraying the powder and distribute it completely on the chips grains Made of (Stainless Steel 304) (Gearbox) :from company (VARVEL-ITALY) It is equipped with the following: flavor mixing machine, the engine is half a horse Horizontal helix to feed the flavor powder to the vibrator The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege Air filter mechanism enable to adjust and calibrate</p>

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Dimensions

FRIED BUGLES PRPDUCTION LINE LPX200