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Snack Pellet Production & Frying Line
The snail corn chips, which are produced by the German Schiff extruder, are manufactured on ZIRVE extruders 💪

Specifications

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STAFF

6 People

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POWER

70Kw

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AREA

84 Sqm

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CAPACITY

250 Kg/H

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zirve international
zirve international
zirve international
zirve international
zirve international
zirve international
FRIED FRESH PELLET PRODUCTION LINE LPX250 |
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Production Flow

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PRODUCTION LINE OVERVIEW

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Capacity up to 250 Kg/h

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Equipped with modern and advanced oil filtration and purification systems

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Produce more than 10 Shpes of corn snacks

LINE PRODUCTION UNITS OVERVIEW

<p><strong>Function: Mixing wheat flour, corn flour, water, and other additives.</strong></p><p><strong>Made of: Stainless Steel 304.</strong></p><p><strong>Mixer capacity: 75 kg.</strong></p><p><strong>Equipped with a 4 horsepower motor with an integrated gearbox, 350 RPM, Yılmaz brand.</strong></p><p><strong>Easy to clean.</strong></p>

<p><strong>It is a screw conveyor made of stainless steel 304.</strong></p><p><strong>Height: 300 cm.</strong></p><p><strong>The hopper has a capacity of 75 kg and is equipped with a cover and a water filling opening.</strong></p><p><strong>Equipped with a main motor of 1 horsepower and an Italian gearbox from Varvel.</strong></p><p><strong>Equipped with a material mixer motor to maintain the homogeneity of the flour mixture, with a power of 1 horsepower and an Italian gearbox from Varvel.</strong></p><p><strong>Equipped with cleaning openings for easy access to the screw and closure basket (in accordance with the specifications of the US Food and Drug Administration).</strong></p><p><strong>Equipped with a bottom discharge and cleaning opening with a safety sensor.</strong></p>

<p><strong>Double screw extruder French model<br>Equipped to work on all types of flour and grits (corn flour, wheat flour, oat flour...etc)</strong></p><p><strong>The main engine is from (GAMAK-TURKEY) company<br>Equipped with a gear box that can withstand the pressure of continuous work 24/7<br>The connection process between the motor and the extruder is done by a group consisting of four stages made of flanges<br>Equipped with an advanced and modern gearbox cooling system<br>Equipped with spirals made of the newest metals and processed in the latest vacuum furnaces<br>Equipped with three stages of extruder heating with the possibility of controlling each group in a stable way through special temperature clocks<br>Equipped with a main feeding tank with a stirrer to maintain the stability of the mixture before entering the extruder</strong></p><p><strong>Equipped with a feeding spiral with a software mechanism to control the speed (capacity of 1 horsepower) The electrical panel is independent, made of food chrome 304</strong></p><p><strong>All circuit breakers, switches and thermal protectors are from (Schneider)<br>Control inverters and drive motors from (LS-KOREA)</strong></p><p><strong>Equipped with clocks to monitor frequency, current and hertz<br>The outer structure has been coated with a layer of food chrome 30 C in order to preserve the elegance of the shape and ease of cleaning</strong></p>

<p><strong>Function: Cutting dough into pellets.</strong></p><p><strong>Material: Made of chrome 304.</strong></p><p><strong>Features:</strong></p><p><strong>• Easy adjustment and calibration.</strong></p><p><strong>• Easy disassembly and cleaning.</strong></p><p><strong>• Can be equipped with custom-shaped molds.</strong></p><p><strong>• Equipped with an inverter device for speed control.</strong></p><p><strong>• Provided with cleaning brushes.</strong></p>

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

<p><strong>It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304)</strong></p><p><strong>Length / 125 /cm Width&nbsp; /60 / cm</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Vibrator engine quantity /1/</strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>

<p><strong>Made of (Stainless Steel 304) </strong></p><p><strong>Length: /250/ </strong></p><p><strong>Width: /80/ </strong></p><p><strong>It is equipped with: Two Italian-made Vibrator engine lifetime guarantee </strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>

<p><strong>Function: Compete drying for oil</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>Length / 225 / cm</strong></p><p><strong>Width / 35 /cm</strong></p><p><strong>( The Engine ) Turkish half-horsepower engine</strong></p><p><strong>(Gearbox) : From (VARVEL-ITALY)</strong></p><p><strong>Gathering tank for filtered oil</strong></p>

<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

<p><strong>Function: Spraying the powder and distribute it completely on the chips grains</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>(Gearbox) :from company (VARVEL-ITALY)</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>flavor mixing machine, the engine is half a horse</strong></p><p><strong>Horizontal helix to feed the flavor powder to the vibrator</strong></p><p><strong>The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder</strong></p><p><strong>Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege</strong></p><p><strong>Air filter mechanism enable to adjust and calibrate</strong></p>

<p><strong>Material it is made of:(Stainless Steel 304)</strong></p><p><strong>The Engine: Equipped with three engines of Turkish origin</strong></p><p><strong>Production capacity: 160 kg/hour</strong></p><p><strong>The slicer is equipped with:</strong></p><p><strong>Equipped with an electrical control panel containing all the necessary protections and breakers from the company: (SCHNEIDER-FRANCE)</strong></p><p><strong>Equipped with wheels for easy movement.</strong></p>

<p><strong>Material: Stainless Steel 304</strong></p><p><strong>Function: Perforating the pellet dough</strong></p><p><strong>Easy to adjust and calibrate</strong></p><p><strong>Easy to disassemble and clean</strong></p>

<p><strong>Made of : (Steel Stainless 304)</strong></p><p><strong>Works on : ( LPG or DEISEL as Requested )</strong></p><p><strong>Fryer capacity: /400 / kg / 450 / liters of oil</strong></p><p><strong>(The Engine) : (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) :From company ( VARVEL-ITALY )</strong></p><p><strong>All electrical parts of the contactor, control switches and command of the (SCHNEIDER-FRANCE)</strong></p><p><strong>The temperature of the oil is controlled by a set-up automatic calibration timer made (AUTONICS-S KOREA)</strong></p><p><strong>• It is equipped with the following :</strong></p><p><strong>• Thick layer of European-made glass fiber to save temperature and save energy</strong></p><p><strong>• Electric lever to control the cleaning of the frying pan at the end of work, the engine capacity of / 1500 /W</strong></p><p><strong>• Ventilation vent to evaporate the steam from the oil directly connected to the main ventilation network in the factory</strong></p><p><strong>• Electric floater (English model) to control the oil compensation process automatically</strong></p><p><strong>• Pump for rotate filtering the oil, Production capacity /20/ cubic meters per hour Turkish industry German concession, Resistance to high temperatures</strong></p><p><strong>• Reparation oil pump made by (IBARA-ITALIAN) , Resistance to high temperatures</strong></p><p><strong>• Automatic cleaning mechanism for the pipes of the connections of frozen oil</strong></p><p><strong>• Automatic or manual Oil Circuit equipping</strong></p><p><strong>• Quick discharge holes to facilitate the washing and cleaning process</strong></p><p><strong>• Spanish air heaters quantity/36/ , distributed in groups and isolated from oil in closed tubes made of (stainless steel 304)</strong></p><p><strong>• Additional temperature watch for the protection and safety made (AUTONICS-S KOREA)</strong></p><p></p>

Dimensions

FRIED FRESH PELLET PRODUCTION LINE LPX250
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