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HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E

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Specifications video More Details

Available product shapes

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Hot Air Grilled and Healthy Corn Bugles Production Line Model LPX200-E
The latest production line of Bugles chips with modern hot air grilling technology, model LPX200-E

Specifications

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Required Personnel

5-6 People

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Power Consumption

94 Kw

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Installation Space

200 Sqm

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Production Capacity

200 Kg

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HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |
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Production Flow

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PRODUCTION LINE OVERVIEW

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LPX200-E Grilled Bugles Production Line is a complete manufacturing solution for producing Bugles, cones, and other shaped cereal-based snacks. Utilizing advanced hot-air roasting technology, it enables manufacturers to create premium-quality snack products that meet the growing consumer demand for healthier snacking options.

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LPX200-E transforms cereal-based ingredients into unique three-dimensional snacks with exceptional texture, an appealing appearance, and strong consumer appeal.

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The line produces healthier snacks with lower oil content while preserving the crunch, flavor, and satisfying eating experience consumers love. It replaces conventional frying with a continuous hot-air roasting process.

LINE PRODUCTION UNITS OVERVIEW

FLOUR MIXER | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

FLOUR MIXER

<p><strong>Function: Mixing wheat flour, corn flour, water, and other additives.</strong></p><p><strong>Made of: Stainless Steel 304.</strong></p><p><strong>Mixer capacity: 75 kg.</strong></p><p><strong>Equipped with a 4 horsepower motor with an integrated gearbox, 350 RPM, Yılmaz brand.</strong></p><p><strong>Easy to clean.</strong></p>

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SCREW CONVEYOR | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

SCREW CONVEYOR

<p>Designed to transfer conditioned raw materials from the moisturizing mixer to the extruder with a stable, continuous, and precisely controlled feed rate.</p>

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TZX 250 Twin Screw Extruder for Snack Production | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

TZX 250 Twin Screw Extruder for Snack Production

<p>Discover the Zirve TZX 250 twin screw extruder for high-capacity snack production, precise process control, flexible recipes, and consistent product quality.</p>

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Cutter machine | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

Cutter machine

<p><strong>Function: Cutting dough into pellets.</strong></p><p><strong>Material: Made of chrome 304.</strong></p><p><strong>Features:</strong></p><p><strong>• Easy adjustment and calibration.</strong></p><p><strong>• Easy disassembly and cleaning.</strong></p><p><strong>• Can be equipped with custom-shaped molds.</strong></p><p><strong>• Equipped with an inverter device for speed control.</strong></p><p><strong>• Provided with cleaning brushes.</strong></p>

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CONVEYOR | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

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FLAVOR PUMP | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

FLAVOR PUMP

<p><strong>Function: sucking the oil and flavor from the mixers and pump them into the flavoring machine</strong></p><p><strong>AMERICAN MODEL:<br>Made of: (Stainless Steel 304)<br>(Gearbox) : (VARVEL-ITALY)<br></strong></p><p><strong>It is equipped with the following</strong></p><p><strong>(Integrated Gearbox Motor) &nbsp;&nbsp;connected with a pump mad of &nbsp;.of solid European aluminum.</strong></p><p><strong>The connection is done by coupling rubber for easy maintenance and cleaning.</strong></p><p><strong>Silicone food hose – made in Spain.</strong></p><p><strong>The amount of flavor or taste is controlled electronically by control panel and inverter the&nbsp;(LS -KOREA)&nbsp;</strong></p><p><strong>Wheels and Carrier platform made of (Stainless Steel 304).</strong></p>

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FLAVORING DEVICE | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

FLAVORING DEVICE

<p><strong>Function: Spraying the powder and distribute it completely on the chips grains</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>(Gearbox) :from company (VARVEL-ITALY)</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>flavor mixing machine, the engine is half a horse</strong></p><p><strong>Horizontal helix to feed the flavor powder to the vibrator</strong></p><p><strong>The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder</strong></p><p><strong>Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege</strong></p><p><strong>Air filter mechanism enable to adjust and calibrate</strong></p>

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BUGELS GRILLING OVEN | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

BUGELS GRILLING OVEN

<p><strong><span style="color:rgb(55, 65, 81);">Job: Roasting and drying ready-made chips and removing almost all of the moisture from them in a manner similar to American ovens.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Production capacity: 200-400 kg/hour, operates on diesel or natural gas LPG or propane gas as requested.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">The engine: from (GAMAK-TURKEY) company.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Gearbox: from (VARVEL-ITALY) company.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Burner: from (ECOFLAM-ITALY) company.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Electrical parts: from (SCHNEIDER-FRANCE) company.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">The oven is equipped with the following:</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">A stainless steel 304 conveyor belt.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">An upper gate for removing and discharging moisture from the oven.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Thermally insulated with 12cm thick fiberglass on all sides.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Equipped with an air distribution mechanism from the bottom and top.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">The oven is equipped with an inverter from (LS-S KOREA) company for controlling the speed of the conveyor belt carrying the chips.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Equipped with accurate and programmable automatic temperature timers.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Equipped with an air distribution mechanism from the top and bottom with a side-recycling mechanism.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Equipped with a touch control panel with an automatic error-reading system via text messages.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Equipped with an independent structure control panel that can be easily dismantled and assembled for ease of shipping and cleaning.</span></strong></p>

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BUGLES SEASONING DRUM | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

BUGLES SEASONING DRUM

<p><strong>Function: mixing the chips grains with flavor and oil&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

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CORN STICKS CUTTER (OPTION) | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

CORN STICKS CUTTER (OPTION)

<p><strong>Material it is made of:(Stainless Steel 304)</strong></p><p><strong>The Engine: Equipped with three engines of Turkish origin</strong></p><p><strong>Production capacity: 160 kg/hour</strong></p><p><strong>The slicer is equipped with:</strong></p><p><strong>Equipped with an electrical control panel containing all the necessary protections and breakers from the company: (SCHNEIDER-FRANCE)</strong></p><p><strong>Equipped with wheels for easy movement.</strong></p>

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Puncher | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

Puncher

<p><strong>Material: Stainless Steel 304</strong></p><p><strong>Function: Perforating the pellet dough</strong></p><p><strong>Easy to adjust and calibrate</strong></p><p><strong>Easy to disassemble and clean</strong></p>

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Seasoning unit | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

Seasoning unit

<p><strong>Seasoning Drum – 120 cm Diameter, 2 m Length with Automatic Flavor Spraying</strong></p><ul><li><p><strong>Construction:</strong> <strong>Rotating drum</strong> with <strong>120 cm</strong> diameter and <strong>2 m</strong> effective length (configurable to capacity).</p></li><li><p><strong>Operating Principle:</strong> <strong>Automatic seasoning spray system</strong> ensures <strong>uniform flavor distribution</strong> across chips, with <strong>adjustable drum speed</strong> to maintain consistent coverage.</p></li><li><p><strong>Operational Note:</strong> The <strong>flavor-feeding unit</strong> features a modern design for <strong>easy cleaning and fast changeovers</strong>, while maintaining dosing stability and minimizing waste.</p></li></ul><blockquote><p><strong>Tunable Parameters (Optional):</strong> Drum speed, spray rate, and spray angle can be tuned to your target product specs and throughput.<br><strong>Line Integration:</strong> Start/stop interlocks can be linked to the PLC for synchronization with frying and cooling stages.</p></blockquote>

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OIL AND FLAVOR MIXING SET | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

OIL AND FLAVOR MIXING SET

<p><strong>Function: mixing oil and flavor and spraying it by the pump</strong></p><p><strong>The capacity of each mixer is /200/ kg.</strong></p><p><strong>Made of (Stainless Steel 304) :</strong></p><p><strong>( The Engine ) : (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) : ( VARVEL-ITALY)</strong></p><p><strong>Shape: Concave cylindrical tank for easy cleaning</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Double-jacketed for indirect heating.</strong></p><p><strong>Heat clock to control hot water temperature in blenders.</strong></p><p><strong>Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.</strong></p><p><strong>It is equipped with wheels for easy movement and cleaning.</strong></p><p><strong>The oil mixer floor is designed in concave form for easy cleaning.</strong></p>

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CONVEYOR_FB | HEALTHY (GRILLED) FRESH PELLET PRODUCTION LINE LPX200-E |

CONVEYOR_FB

<p>Made of: (Stainless Steel 304)</p><p>(The Engine) 750 wat from company (GAMAK-TURKEY)</p><p>(Gearbox) from company (VARVEL – ITALY).</p><p>It is designed in a water resistance manner for the washing and cleaning process</p><p>Easy to move and clean.</p>

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Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

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