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GRILLED BUGLES PRODUCTION LINE LPX400-E

2695
main products video Specifications order
zirve international

zirve international

zirve international

GRILLED BUGLES PRODUCTION LINE LPX400-E
GRILLED BUGLES PRODUCTION LINE LPX400-E
GRILLED BUGLES PRODUCTION LINE LPX400-E
GRILLED BUGLES PRODUCTION LINE LPX400-E
Specifications video

Available product shapes

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GRILLED BUGLES PRODUCTION LINE LPX400-E |
Hot Air Grilled and Healthy Bugles Chips Production Line Model LPX200-E

Specifications

zirve international
STAFF

6 People

zirve international
POWER

110 Kw

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AREA

200 Sqm

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CAPACITY

400 Kg

GRILLED BUGLES PRODUCTION LINE LPX400-E |
More information about the production line

PRODUCTION LINE OVERVIEW

Computer man

LINE PRODUCTION UNITS OVERVIEW

FLOUR MIXER | GRILLED BUGLES PRODUCTION LINE LPX400-E |

FLOUR MIXER

<p><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">Function: Mixing wheat flour, corn flour, water, and other additives. Made of Stainless Steel 304. Mixer capacity: 75 kg. Equipped with a 4 horsepower motor with an integrated gearbox, 350 RPM, Yılmaz brand. Easy to clean.</span></span></p>

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FLOUR CONVEYOR | GRILLED BUGLES PRODUCTION LINE LPX400-E |

FLOUR CONVEYOR

<p><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">It is a screw conveyor made of stainless steel 304. Height: 300 cm. The hopper has a capacity of 75 kg and is equipped with a cover and a water filling opening. Equipped with a main motor of 1 horsepower and an Italian gearbox from Varvel. Equipped with a material mixer motor to maintain the homogeneity of the flour mixture, with a power of 1 horsepower and an Italian gearbox from Varvel. Equipped with cleaning openings for easy access to the screw and closure basket (in accordance with the specifications of the US Food and Drug Administration). Equipped with a bottom discharge and cleaning opening with a safety sensor.</span></span></p>

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TWIN SCREW EXTRUDER | GRILLED BUGLES PRODUCTION LINE LPX400-E |

TWIN SCREW EXTRUDER

<p><span style="color:rgb(52, 53, 65);">Double-screw extruder (helical) of French origin. Equipped to work with all types of flour and grits (corn flour, wheat flour, oat flour, etc.). The main motor is from Turkey, GAMAK, with a power of 50 horsepower and 900 revolutions per minute. Equipped with a Japanese-made gearbox capable of withstanding continuous 24/7 work pressures. The connection between the motor and the extruder is done through 6 couplings and shafts to protect the gearbox and screws from any errors. Equipped with an advanced and modern cooling system for the gearbox through a water circuit. Equipped with screws made from the finest metals and processed in the latest vacuum furnaces. Equipped with three heating stages with seven heaters to control the heating process of the screws, with the ability to control each group independently through three digital temperature controllers from AUTONICS (South Korea). Equipped with a main feeding tank with a mixing and stirring mechanism to maintain the homogeneity of the mixture before entering the extruder, with a capacity of 100 kg. Equipped with a feeding and feeding screw with a programmable mechanism to control the feed speed, with an Italian gearbox from Varvel (750 watts). Equipped with a French model quad or dual blade cutting device that is adjustable and calibrated smoothly and easily to produce various shapes of traditional puffed chips. The electrical panel is integrated with the structure, made of food-grade chrome 304 and equipped with three cooling and ventilation fans and filters. All breakers, switches, and thermal protections are from Schneider. The inverters for motor control and drive are from LS. Equipped with meters to monitor frequency, current, and hertz. The external structure of the extruder is clad with a layer of food-grade chrome 304 to maintain its appearance and facilitate cleaning.</span></p>

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Cutter machine | GRILLED BUGLES PRODUCTION LINE LPX400-E |

Cutter machine

<p><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">Function: Cutting dough into pellets. Material: Made of chrome 304. Features: • Easy adjustment and calibration. • Easy disassembly and cleaning. • Can be equipped with custom-shaped molds. • Equipped with an inverter device for speed control. • Provided with cleaning brushes.</span></span></p>

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CONVEYOR | GRILLED BUGLES PRODUCTION LINE LPX400-E |

CONVEYOR

<p>Function: Transfer the material from the Extruder to the oven Made of: (Stainless Steel 304) thickness 2 (The Engine) : (GAMAK- TURKEY)</p>

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OIL AND FLAVOR MIXER | GRILLED BUGLES PRODUCTION LINE LPX400-E |

OIL AND FLAVOR MIXER

<p>Number of mixers is / 1 /. It's made of food grade / stainless steel 304/. capacity of mixer is /200/ kg. It is made double-jacketed for indirect heating of oil. Mixer are installed on a solid base made of /304 stainless steel /. The base is fitted with wheels for easy movement and cleaning. The oil mixer floor is designed in concave form for easy cleaning. All engines are made in Turkey GAMAK brand + Italian speed trays VARVEL brand. The mixer is equipped with a PLC control system to regulate the mixing process accurately and control the amount of flavor added to the pieces of popcorn . The set is equipped with / 2 / thermometers to monitor hot water temperature in the mixers. Each mixer has an indicator to indicate the level of hot water inside. Heater capacity is / 8 / kw / 220 / volts. Engine capacity is / 1.5 / kW / 380 / V /50 – 60 / Hz.</p>

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FLAVOR PUMP | GRILLED BUGLES PRODUCTION LINE LPX400-E |

FLAVOR PUMP

<p>Function: sucking the oil and flavor from the mixers and pump them into the flavoring machine AMERICAN MODEL: Made of: (Stainless Steel 304) (Gearbox) : (VARVEL-ITALY) It is equipped with the following : (Integrated Gearbox Motor) connected with a pump mad of . of solid European aluminum. The connection is done by coupling rubber for easy maintenance and cleaning. Silicone food hose – made in Spain. The amount of flavor or taste is controlled electronically by control panel and inverter the (LS -KOREA) Wheels and Carrier platform made of (Stainless Steel 304) .</p>

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FLAVORING DEVICE | GRILLED BUGLES PRODUCTION LINE LPX400-E |

FLAVORING DEVICE

<p>Function: Spraying the powder and distribute it completely on the chips grains Made of (Stainless Steel 304) (Gearbox) :from company (VARVEL-ITALY) It is equipped with the following: flavor mixing machine, the engine is half a horse Horizontal helix to feed the flavor powder to the vibrator The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege Air filter mechanism enable to adjust and calibrate</p>

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BUGELS GRILLING OVEN | GRILLED BUGLES PRODUCTION LINE LPX400-E |

BUGELS GRILLING OVEN

<p><span style="color:rgb(55, 65, 81);">Job: Roasting and drying ready-made chips and removing almost all of the moisture from them in a manner similar to American ovens.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Production capacity: 200-400 kg/hour, operates on diesel or natural gas LPG or propane gas as requested.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">The engine: from (GAMAK-TURKEY) company.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Gearbox: from (VARVEL-ITALY) company.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Burner: from (ECOFLAM-ITALY) company.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Electrical parts: from (SCHNEIDER-FRANCE) company.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">The oven is equipped with the following:</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">A stainless steel 304 conveyor belt.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">An upper gate for removing and discharging moisture from the oven.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Thermally insulated with 12cm thick fiberglass on all sides.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Equipped with an air distribution mechanism from the bottom and top.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">The oven is equipped with an inverter from (LS-S KOREA) company for controlling the speed of the conveyor belt carrying the chips.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Equipped with accurate and programmable automatic temperature timers.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Equipped with an air distribution mechanism from the top and bottom with a side-recycling mechanism.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Equipped with a touch control panel with an automatic error-reading system via text messages.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Equipped with an independent structure control panel that can be easily dismantled and assembled for ease of shipping and cleaning.</span></p>

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BUGLES SEASSONING DRUM | GRILLED BUGLES PRODUCTION LINE LPX400-E |

BUGLES SEASSONING DRUM

<p><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);"><br></span>Job: Rotating flavored and oiled chips </span></p><p><span style="color:rgb(55, 65, 81);"> Length of drum: 3 meters</span></p><p><span style="color:rgb(55, 65, 81);"> Diameter of drum: 85 cm</span></p><p><span style="color:rgb(55, 65, 81);"> Materials: Made of stainless steel 304 </span></p><p><span style="color:rgb(55, 65, 81);">Motor: From GAMAK-TURKEY </span></p><p><span style="color:rgb(55, 65, 81);">Gearbox: From VARVEL-ITALY</span></p><p><span style="color:rgb(55, 65, 81);"> The machine is equipped with an inverter (LS-S KOREA) for speed control and adjustment. </span></p><p><span style="color:rgb(55, 65, 81);">The drum is specially designed to prevent flavor clumping in one place, resulting in uniform distribution of flavor during rotation. </span></p><p><span style="color:rgb(55, 65, 81);">The machine is adjustable to control the duration of the chips passing through it.</span></p><p><span style="color:rgb(55, 65, 81);"> The drum includes:</span></p><p><span style="color:rgb(55, 65, 81);">American Extrusion flavor spray nozzle, adjustable</span></p><p><span style="color:rgb(55, 65, 81);">Chrome cover at the exit of the materials</span></p><p><span style="color:rgb(55, 65, 81);">Wheels for easy movement and cleaning.</span></p>

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SMALL CONVEYOR | GRILLED BUGLES PRODUCTION LINE LPX400-E |

SMALL CONVEYOR

<p>Function: Transfer the material from the Extruder to the oven Made of: (Stainless Steel 304) thickness 2 (The Engine) : (GAMAK- TURKEY)</p>

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Dimensions

GRILLED BUGLES PRODUCTION LINE LPX400-E