KURKURE CHIPS PRODUCTION LINE LC 200-CH-Zirve International

SEASSONING DRUM

Function: mixing the chips grains with flavor and oil Length : / 3 /m outer diameter / 85 /cm. Made of (stainless steel 304) (The Engine ) : from company (GAMAK- TURKEY) (Gearbox) : from company (VARVEL-ITALY) The seasoning speed is controlled electronically by an inverter / 1.5 / kW The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor It can automatically calibrate the sloping to control the time of the chips that passes inside. It is equipped with the following: It is equipped with a flavor sprayer – an advanced American model which can be calibrated. a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning. a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.

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FLAVORING DEVICE

Function: Spraying the powder and distribute it completely on the chips grains Made of (Stainless Steel 304) (Gearbox) :from company (VARVEL-ITALY) It is equipped with the following: flavor mixing machine, the engine is half a horse Horizontal helix to feed the flavor powder to the vibrator The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege Air filter mechanism enable to adjust and calibrate

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CORN MOISTRIZING MIXER

Function: mixing and moistening the corns Mixer capacity: 300 kg Made of : ( Stainless Steel 304) (The Engine) :4 HP from company (GAMAK-TURKEY ) It is equipped with the following: Water tank to control corn moisture with level indicator. Standard discharge slot. magnetic mechanism to remove the metal impurities, if found inside the corn. Mechanical systems for safety and security. Security and safety electrical equipment that insure stop working while cleaning and maintenance.

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SPIRAL FEEDER

It is composed of tank capacity / 75 / kg approximately. It is made of food grade / stainless steel 304 / /2 /mm thickness. It is equipped with a bottom slot for cleaning. The material is fed to the extruder automatically. It is equipped with mechanical protection for preventing the worker’s hand from entering into the mixer (metal mesh). It is equipped with a magnetic mechanism to remove the metal impurities, if found inside the corn. Engine is Italian or Turkish, capacity / 0.75 / kW + Italian speed tray VARVEL. Total capacity is / 0.75 / kW / 380 / V / 50 – 60 / Hz

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KURKURE EXTRUDER

Function: Extruding corn and forming a kernel of KURKURE chips from ground corn particles by rubbing and pressing between two metal surfaces at a certain temperature and at a certain pressure whose intensity is controlledModel: AMERICAN EXTRUSION Production capacity: 150-200 kg/h.The chassis is made of thermally coated iron and covered with sheets of (Stainless Steel) thickness of 2 mmThe gearbox is made of the finest types (thermally coated)The main engine (The Engine): From (GAMAK) company - TURKEY: 30 hp Blade Engine: From GAMAK-TURKEY Company,2 hp Bearings from TIMKEN-AMERICA Company, Inhibitor + Oil from TIMKEN-AMERICA Company,Invertor ) from the company (LS-KOREA). To control the speed of the main engine.It is equipped with a tank for materials made of (Stainless Steel 304) with level monitoring sensors.It is equipped with a heat heater whose temperature is controlled by a precise temperature clock.The spirals are made of the finest metals and processed by the latest furnaces (vacuum oven).The extruder is equipped with a cooling mechanism By means of compressed air AMWRICAN MODEL separate control panel equipped with ventilation holes and filters.

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THE SIEVE

Length / 200 / cm, diameter / 80 / cm, width / 100 / cm drum made of stainless steel perforated, allowing the passage of unexploded corn beads and assembled in a secondary tank carried by a strong structure made of stainless-steel profile Equipped for work and rotation quickly proportional to the blast head Equipped with a rotary engine capacity of 1 hp Turkish industry GAMAK brand with a Gearbox from the Italian company VARVEL The sieve is equipped with a cooling mechanism by compressed air model Italian Total capacity / 37 / kW / 380 / V / 50 / Hz

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CONVEYOR

Function: Transfer the material from the Extruder to the oven Made of: (Stainless Steel 304) thickness 2 (The Engine) : (GAMAK- TURKEY)

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SINGLE PASS DRYING OVEN

Function: roasting and drying the wet of chips corns completely, using hot air (American Extrusion System). Production capacity: /200/ - /500/ kg. It can operate on diesel or gas LPG or as required. Made of: (Stainless Steel 304) ( The Engine ) : (GAMAK- TURKEY) (Gearbox) : )VARVEL-ITALY( (Burner) : ( ECOFLAM - ITALY ) (Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA) Length: /6 / m Width:/1.5/ m The width of the conveyor line carrying the pieces of chips is / 1 / m. It is equipped with the following: Automatic cleaning mechanism for the mesh bearing the pieces of chips . (LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips. Automatic heat and programmable thermometers (quantity -2). Heating chamber that can be dismantled and installed for maintenance. It is made of (Stainless Steel 304) and designed to withstand temperatures up to / 800 / degrees.

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FRYER WITH ACCESSORIES

Designed in a well-engineered way to easily pass the pellet grains inside, considering the characteristics of each type The conveyor belt for the Chips is made of stainless steel food with a dedicated spindle to immerse the beads and pass it in oil smoothly Made of : (Steel Stainless 304) Work System : ( Deisel ) Fryer capacity: /500 / kg / 460 / liters of oil (The Engine) : )GAMAK-TURKEY) (Gearbox) :From company ) VARVEL-ITALY ) It is equipped with the following: The frying pan is insulated from all directions with a thick layer of European-made glass fiber to save temperature and save energy The fryer is equipped with an electric lever to control the cleaning of the frying pan at the end of work, the engine capacity of / 1500 /W The fryer is equipped with a ventilation vent to evaporate the steam from the oil directly connected to the main ventilation network in the factory Electric floater (English model) to control the oil compensation process automatically Pump for rotate filtering the oil, Production capacity /20/ cubic meters per hour Turkish industry German concession Resistance to high temperatures Automatic cleaning mechanism for the pipes of the connections of frozen oil quick discharge holes to facilitate the washing and cleaning process Spanish air heaters quantity/36/ , distributed in groups and isolated from oil in closed tubes made of stainless steel. The temperature of the oil is controlled by a set-up automatic calibration timer (AUTONICS-S KOREA) Additional temperature watch for the protection and safety made by AUTONICS (AUTONICS-S KOREA) Each tank is equipped with a Turkish heater capacity of / 6 / kW with a special control clock to heat oil and compensate for the frying pan automatically The frying pan is equipped with advanced security and safety devices with multi-function alarm whistle The screen is equipped with a simulation system for the operation of parts of the line during operation A programmed saving mechanism for the operation of electric heaters in the fryer All motor drive and speed control devices from Korean LS or Schneider

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INITIAL OIL FILTER VIBRATOR

It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304) Length / 125 /cm Width /60 / cm It is equipped with the following: Vibrator engine quantity /1/ Tank for filtered oil with automatic return mechanism to the pan

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MAIN OIL FILTER VIBRATOR

Made of (Stainless Steel 304) Length: /250/ Width: /80/ It is equipped with: Two Italian-made Vibrator engine lifetime guarantee Tank for filtered oil with automatic return mechanism to the pan

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PERFORATED CONVEYOR FOR FILTERING

Function: Compete drying for oil Made of (Stainless Steel 304) Length / 225 / cm Width / 35 /cm ( The Engine ) Turkish half-horsepower engine (Gearbox) : From (VARVEL-ITALY) Gathering tank for filtered oil

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KURKURE CHIPS PRODUCTION LINE LC 200-CH

SEASSONING DRUM

FLAVORING DEVICE

CORN MOISTRIZING MIXER

SPIRAL FEEDER

KURKURE EXTRUDER

THE SIEVE

CONVEYOR

<p>Function: Transfer the material from the Extruder to the oven Made of: (Stainless Steel 304) thickness 2 (The Engine) : (GAMAK- TURKEY)</p>

SINGLE PASS DRYING OVEN

FRYER WITH ACCESSORIES

INITIAL OIL FILTER VIBRATOR

<p>It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304) Length / 125 /cm Width /60 / cm It is equipped with the following: Vibrator engine quantity /1/ Tank for filtered oil with automatic return mechanism to the pan</p>

MAIN OIL FILTER VIBRATOR

<p>Made of (Stainless Steel 304) Length: /250/ Width: /80/ It is equipped with: Two Italian-made Vibrator engine lifetime guarantee Tank for filtered oil with automatic return mechanism to the pan</p>

PERFORATED CONVEYOR FOR FILTERING

<p>Function: Compete drying for oil Made of (Stainless Steel 304) Length / 225 / cm Width / 35 /cm ( The Engine ) Turkish half-horsepower engine (Gearbox) : From (VARVEL-ITALY) Gathering tank for filtered oil</p>