KURKURE CHIPS PRODUCTION LINE LC 200-CH

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KURKURE CHIPS PRODUCTION LINE LC 200-CH |
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LINE PRODUCTION UNITS OVERVIEW

<p>Function: mixing the chips grains with flavor and oil Length : / 3 /m outer diameter / 85 /cm. Made of (stainless steel 304) (The Engine ) : from company (GAMAK- TURKEY) (Gearbox) : from company (VARVEL-ITALY) The seasoning speed is controlled electronically by an inverter / 1.5 / kW The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor It can automatically calibrate the sloping to control the time of the chips that passes inside. It is equipped with the following: It is equipped with a flavor sprayer – an advanced American model which can be calibrated. a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning. a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</p>

<p>Function: Spraying the powder and distribute it completely on the chips grains Made of (Stainless Steel 304) (Gearbox) :from company (VARVEL-ITALY) It is equipped with the following: flavor mixing machine, the engine is half a horse Horizontal helix to feed the flavor powder to the vibrator The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege Air filter mechanism enable to adjust and calibrate</p>

<p>Function: mixing and moistening the corns Mixer capacity: 300 kg Made of : ( Stainless Steel 304) (The Engine) :4 HP from company (GAMAK-TURKEY ) It is equipped with the following: Water tank to control corn moisture with level indicator. Standard discharge slot. magnetic mechanism to remove the metal impurities, if found inside the corn. Mechanical systems for safety and security. Security and safety electrical equipment that insure stop working while cleaning and maintenance.</p>

<p>It is composed of tank capacity / 75 / kg approximately. It is made of food grade / stainless steel 304 / /2 /mm thickness. It is equipped with a bottom slot for cleaning. The material is fed to the extruder automatically. It is equipped with mechanical protection for preventing the worker’s hand from entering into the mixer (metal mesh). It is equipped with a magnetic mechanism to remove the metal impurities, if found inside the corn. Engine is Italian or Turkish, capacity / 0.75 / kW + Italian speed tray VARVEL. Total capacity is / 0.75 / kW / 380 / V / 50 – 60 / Hz</p>

<p>Function: Extruding corn and forming a kernel of KURKURE chips from ground corn particles by rubbing and pressing between two metal surfaces at a certain temperature and at a certain pressure whose intensity is controlled</p><p>Model: AMERICAN EXTRUSION Production capacity: 150-200 kg/h.</p><p>The chassis is made of thermally coated iron and covered with sheets of (Stainless Steel) thickness of 2 mm</p><p>The gearbox is made of the finest types (thermally coated)</p><p>The main engine (The Engine): From (GAMAK) company - TURKEY: 30 hp Blade Engine: From GAMAK-TURKEY Company,</p><p>2 hp Bearings from TIMKEN-AMERICA Company, Inhibitor + Oil from TIMKEN-AMERICA Company,</p><p>Invertor ) from the company (LS-KOREA). To control the speed of the main engine.</p><p>It is equipped with a tank for materials made of (Stainless Steel 304) with level monitoring sensors.</p><p>It is equipped with a heat heater whose temperature is controlled by a precise temperature clock.</p><p>The spirals are made of the finest metals and processed by the latest furnaces (vacuum oven).</p><p>The extruder is equipped with a cooling mechanism By means of compressed air AMWRICAN MODEL separate control panel equipped with ventilation holes and filters.</p>

<p>Length / 200 / cm, diameter / 80 / cm, width / 100 / cm drum made of stainless steel perforated, allowing the passage of unexploded corn beads and assembled in a secondary tank carried by a strong structure made of stainless-steel profile Equipped for work and rotation quickly proportional to the blast head Equipped with a rotary engine capacity of 1 hp Turkish industry GAMAK brand with a Gearbox from the Italian company VARVEL The sieve is equipped with a cooling mechanism by compressed air model Italian Total capacity / 37 / kW / 380 / V / 50 / Hz</p>

<p>Function: Transfer the material from the Extruder to the oven Made of: (Stainless Steel 304) thickness 2 (The Engine) : (GAMAK- TURKEY)</p>

<p>Function: roasting and drying the wet of chips corns completely, using hot air (American Extrusion System). Production capacity: /200/ - /500/ kg. It can operate on diesel or gas LPG or as required. Made of: (Stainless Steel 304) ( The Engine ) : (GAMAK- TURKEY) (Gearbox) : )VARVEL-ITALY( (Burner) : ( ECOFLAM - ITALY ) (Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA) Length: /6 / m Width:/1.5/ m The width of the conveyor line carrying the pieces of chips is / 1 / m. It is equipped with the following: Automatic cleaning mechanism for the mesh bearing the pieces of chips . (LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips. Automatic heat and programmable thermometers (quantity -2). Heating chamber that can be dismantled and installed for maintenance. It is made of (Stainless Steel 304) and designed to withstand temperatures up to / 800 / degrees.</p>

<p><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">It has been designed with careful engineering for easy passage of pelletized dough, taking into consideration the characteristics of each type. It is equipped with dedicated grooves for immersing and smoothly passing the potato chips in oil towards the outlet. All bearings and rotating shafts are German or American-made and heat resistant up to 270 degrees Celsius. It is made of Stainless Steel 304.</span></span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">Fryer capacity: Accommodates up to 400 kg of oil. It is equipped with an external heat exchanger that continuously heats the oil outside the fryer and pumps it back into the fryer. The heat exchanger can operate with gas or diesel, optional upon request. The burner used in the fryer is Italian-made by ECOFLAM. It is powered by a main motor for rotating the grooves, with a power of 1 horsepower and an Italian gearbox. It is equipped with a chrome mesh conveyor belt at the material outlet for oil filtration and return to the fryer, driven by a 1 horsepower motor and an Italian gearbox.</span></span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">The fryer is equipped with: • A thick layer of European-made glass fiber to maintain temperature and energy efficiency from all sides and directions. • Two vent and steam exhaust openings directly connected to the main ventilation system in the factory. • An English model electric compensating valve for automatic oil compensation. • A circulation and filtration pump for the oil with a production capacity of 30 cubic meters per hour, Turkish-made with excellent German resistance to high temperatures up to 270 degrees. • An emergency backup oil circulation and filtration pump connected to the branch of the oil flow network with a production capacity of 30 cubic meters per hour, Turkish-made with excellent German resistance to high temperatures up to 270 degrees. • An oil compensation pump manufactured by IBARA-ITALIAN or Turkish, resistant to high temperatures. • Equipped with pressure monitoring sensors inside the heat exchanger and the oil flow network for protection and safety, in accordance with safety specifications in the European Union. • Equipped with flow and oil flow monitoring sensors inside the heat exchanger and the oil flow network for protection and safety, in accordance with safety specifications in the European Union. • Equipped with a temperature monitoring sensor inside the external oil heating exchanger chamber, with a digital temperature gauge for protection and safety, in accordance with safety specifications in the European Union. • Equipped with temperature measuring sensors inside the fryer tank with precise control and monitoring gauges (at the entry of materials and at the exit). • Automatic cleaning mechanism for pipe network and connections from frozen oil at the start of operation. • Quick discharge openings for easy washing and cleaning. • Additional temperature gauge for protection and safety from AUTONICS-S KOREA. • Double jacket oil compensation tanks, two tanks with a capacity of 600 liters each, isolated in all directions with a layer of glass fiber for energy efficiency. • Each tank is equipped with a Turkish-made heater with a power of 6 kW, with a separate and independent control panel and timer from the fryer tank for automatic oil heating and compensation to the fryer tank. • Advanced protection and safety devices with multiple task alarms. • A color touch control screen with three languages and an advanced, responsive, and high-performance PLC. • Simulation system for operating the line parts, working hour counter, and production counter.</span></span></p>

<p>It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304) Length / 125 /cm Width /60 / cm It is equipped with the following: Vibrator engine quantity /1/ Tank for filtered oil with automatic return mechanism to the pan</p>

<p>Made of (Stainless Steel 304) Length: /250/ Width: /80/ It is equipped with: Two Italian-made Vibrator engine lifetime guarantee Tank for filtered oil with automatic return mechanism to the pan</p>

<p>Function: Compete drying for oil Made of (Stainless Steel 304) Length / 225 / cm Width / 35 /cm ( The Engine ) Turkish half-horsepower engine (Gearbox) : From (VARVEL-ITALY) Gathering tank for filtered oil</p>

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