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NIKNAK CHIPS PRODUCTION LINE CH350-EF

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NIKNAK CHIPS PRODUCTION LINE CH350-EF |
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PRODUCTION LINE OVERVIEW

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LINE PRODUCTION UNITS OVERVIEW

CORN MOISTRIZING MIXER | NIKNAK CHIPS PRODUCTION LINE CH350-EF |

CORN MOISTRIZING MIXER

<p>The Corn Moisturizing Mixer by Zirve is a high-performance industrial solution designed to deliver precise and homogeneous moisture distribution throughout corn grits before extrusion.</p>

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SPIRAL FEEDER | NIKNAK CHIPS PRODUCTION LINE CH350-EF |

SPIRAL FEEDER

<p><strong>Function: transport material from the mixer to the extruder.<br>It is composed of tank capacity / 75 / kg.<br>Made of (Stainless Steel 304) thickness /2/. <br>(The Engine) : (GAMAK-TURKEY (.<br>Total capacity /0.75/ kw /380/ V /50 – 60 / Hz.</strong></p><p><strong>(Gearbox) : (VARVEL – ITALY).</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>A cleaning slot at the bottom.</strong></p><p><strong>Automatic protection system.</strong></p><p><strong>magnetic mechanism to remove the metal impurities.</strong></p>

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ROTARY EXTRUDER 300 KG | NIKNAK CHIPS PRODUCTION LINE CH350-EF |

ROTARY EXTRUDER 300 KG

<p><strong>Function: Extruding corn and forming a kernel of KURKURE chips from ground corn particles by rubbing and pressing between two metal surfaces at a certain temperature and at a certain pressure whose intensity is controlled</strong></p><p><strong>Model: AMERICAN EXTRUSION Production capacity: 300 kg/h.</strong></p><p><strong>The chassis is made of thermally coated iron and covered with sheets of (Stainless Steel) thickness of 2 mm</strong></p><p><strong>The gearbox is made of the finest types (thermally coated)</strong></p><p><strong>The main engine (The Engine): From (GAMAK) company - TURKEY</strong></p><p><strong>Bearings from TIMKEN-AMERICA Company, Inhibitor + Oil from TIMKEN-AMERICA Company,</strong></p><p><strong>Invertor ) from the company (LS-KOREA). To control the speed of the main engine.</strong></p><p><strong>It is equipped with a tank for materials made of (Stainless Steel 304) with level monitoring sensors.</strong></p><p><strong>It is equipped with a heat heater whose temperature is controlled by a precise temperature clock.</strong></p><p><strong>The spirals are made of the finest metals and processed by the latest furnaces (vacuum oven).</strong></p><p><strong>The extruder is equipped with a cooling mechanism By means of compressed air AMWRICAN MODEL separate control panel equipped with ventilation holes and filters.</strong></p>

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THE SIEVE | NIKNAK CHIPS PRODUCTION LINE CH350-EF |

THE SIEVE

<p><strong>Length / 200 / cm, diameter / 80 / cm, width / 100 / cm</strong></p><p><strong>drum made of stainless steel perforated, allowing the passage of unexploded corn beads and assembled in a secondary tank carried by a strong structure made of stainless-steel profile</strong></p><p><strong>Equipped for work and rotation quickly proportional to the blast head</strong></p><p><strong>Equipped with a rotary engine capacity of 1 hp Turkish industry GAMAK brand with a Gearbox from the Italian company VARVEL</strong></p><p><strong>The sieve is equipped with a cooling mechanism by compressed air model Italian</strong></p><p></p>

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CONVEYOR | NIKNAK CHIPS PRODUCTION LINE CH350-EF |

CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

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SINGLE PASS DRYING OVEN | NIKNAK CHIPS PRODUCTION LINE CH350-EF |

SINGLE PASS DRYING OVEN

<p><strong>Function: roasting and drying the wet of chips corns completely, using hot air (American Extrusion System).</strong></p><p><strong>&nbsp;</strong></p><p><strong>Production capacity: /200/ - /500/ kg.</strong></p><p><strong>&nbsp;</strong></p><p><strong>It can&nbsp; operate on diesel or gas LPG or as required.</strong></p><p><strong>&nbsp;</strong></p><p><strong>Made of: (Stainless Steel 304)</strong></p><p><strong>( The Engine ) : (GAMAK- TURKEY)</strong></p><p><strong>&nbsp;(Gearbox) : )VARVEL-ITALY(</strong></p><p><strong>(Burner) :&nbsp; ( ECOFLAM - ITALY )&nbsp;</strong></p><p><strong>(Electrical Parts)&nbsp; : (SCHNEIDER-FRANCE)&nbsp; (LS-S KOREA)</strong></p><p><strong>&nbsp;</strong></p><p><strong>Length: /6 / m Width:/1.5/ m</strong></p><p><strong>The width of the conveyor line carrying the pieces of chips is / 1 / m. It is equipped with the following:</strong></p><p>&nbsp;<strong>Automatic cleaning mechanism for the mesh bearing the pieces of chips .</strong></p><p><strong>(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips.</strong></p><p> <strong>Automatic heat and programmable thermometers (quantity -2).</strong></p><p> <strong>Heating chamber that can be dismantled and installed for maintenance. </strong></p><p><strong>It is made of (Stainless Steel304) and designed to withstand temperatures up to / 800 / degrees.</strong></p>

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FRYER WITH ACCESSORIES | NIKNAK CHIPS PRODUCTION LINE CH350-EF |

FRYER WITH ACCESSORIES

<p><strong>Made of : (Steel Stainless 304) </strong></p><p><strong>Works on : ( LPG or DEISEL as Requested ) </strong></p><p><strong>Fryer capacity: /400 / kg / 450 / liters of oil</strong></p><p><strong>(The Engine) : (GAMAK-TURKEY) </strong></p><p><strong>(Gearbox) :From company ( VARVEL-ITALY ) </strong></p><p><strong>All electrical parts of the contactor, control switches and command of the (SCHNEIDER-FRANCE) </strong></p><p><strong>The temperature of the oil is controlled by a set-up automatic calibration timer made (AUTONICS-S KOREA) </strong></p><p><strong>• It is equipped with the following :</strong></p><p><strong>• Thick layer of European-made glass fiber to save temperature and save energy</strong></p><p><strong>• Electric lever to control the cleaning of the frying pan at the end of work, the engine capacity of / 1500 /W</strong></p><p><strong>• Ventilation vent to evaporate the steam from the oil directly connected to the main ventilation network in the factory </strong></p><p><strong>• Electric floater (English model) to control the oil compensation process automatically</strong></p><p><strong>• Pump for rotate filtering the oil, Production capacity /20/ cubic meters per hour Turkish industry German concession, Resistance to high temperatures </strong></p><p><strong>• Reparation oil pump made by (IBARA-ITALIAN) , Resistance to high temperatures</strong></p><p><strong>• Automatic cleaning mechanism for the pipes of the connections of frozen oil</strong></p><p><strong>• Automatic or manual Oil Circuit equipping</strong></p><p><strong>• Quick discharge holes to facilitate the washing and cleaning process </strong></p><p><strong>• Spanish air heaters quantity/36/ , distributed in groups and isolated from oil in closed tubes made of (stainless steel 304)</strong></p><p><strong>• Additional temperature watch for the protection and safety made (AUTONICS-S KOREA)</strong></p><p></p>

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INITIAL OIL FILTER VIBRATOR | NIKNAK CHIPS PRODUCTION LINE CH350-EF |

INITIAL OIL FILTER VIBRATOR

<p><strong>It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304)</strong></p><p><strong>Length / 125 /cm Width&nbsp; /60 / cm</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Vibrator engine quantity /1/</strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>

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MAIN OIL FILTER VIBRATOR | NIKNAK CHIPS PRODUCTION LINE CH350-EF |

MAIN OIL FILTER VIBRATOR

<p><strong>Made of (Stainless Steel 304) </strong></p><p><strong>Length: /250/ </strong></p><p><strong>Width: /80/ </strong></p><p><strong>It is equipped with: Two Italian-made Vibrator engine lifetime guarantee </strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>

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PERFORATED CONVEYOR FOR FILTERING | NIKNAK CHIPS PRODUCTION LINE CH350-EF |

PERFORATED CONVEYOR FOR FILTERING

<p><strong>Function: Compete drying for oil</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>Length / 225 / cm</strong></p><p><strong>Width / 35 /cm</strong></p><p><strong>( The Engine ) Turkish half-horsepower engine</strong></p><p><strong>(Gearbox) : From (VARVEL-ITALY)</strong></p><p><strong>Gathering tank for filtered oil</strong></p>

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FLAVORING DEVICE | NIKNAK CHIPS PRODUCTION LINE CH350-EF |

FLAVORING DEVICE

<p><strong>Function: Spraying the powder and distribute it completely on the chips grains</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>(Gearbox) :from company (VARVEL-ITALY)</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>flavor mixing machine, the engine is half a horse</strong></p><p><strong>Horizontal helix to feed the flavor powder to the vibrator</strong></p><p><strong>The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder</strong></p><p><strong>Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege</strong></p><p><strong>Air filter mechanism enable to adjust and calibrate</strong></p>

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SEASONING DRUM | NIKNAK CHIPS PRODUCTION LINE CH350-EF |

SEASONING DRUM

<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

Zirve continuous development

continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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