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STUFFED CORN CHIPS PRODUCTION LINE LCK200

15967
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zirve international

zirve international

zirve international

zirve international

STUFFED CORN CHIPS PRODUCTION LINE LCK200
STUFFED CORN CHIPS PRODUCTION LINE LCK200
STUFFED CORN CHIPS PRODUCTION LINE LCK200
STUFFED CORN CHIPS PRODUCTION LINE LCK200
Specifications video model 3D More Details

Available product shapes

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CORN CHIPS STUFFED FINGERS PRODUCTION LINE MODEL LCK160
Stuffed Corn Chips with many Cream Flavor Model #LCK160
احدث خطوط انتاج الشيبس المحشي 200 كغ في الساعة
Puffs Production line stuffed with chocolate and cream American technology, made in Turkey

Specifications

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STAFF

6 People

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POWER

84 Kw

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AREA

50 Sqm

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CAPACITY

200 Kg

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STUFFED CORN CHIPS PRODUCTION LINE LCK200 |
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PRODUCTION LINE OVERVIEW

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The Zirve Stuffed Corn Chips Production Line (LCK200) is engineered for the continuous production of premium stuffed corn snacks with a capacity of up to 200 kg/h.

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Designed using advanced American extrusion technology and high-precision filling systems, the LCK200 enables manufacturers to produce high-value snack products with a crispy outer shell and rich, flavorful cream filling.

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Stuffed corn snacks are among the most successful value-added extruded products in the global snack industry.

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Their unique combination of crunch, creamy filling, and attractive appearance makes them highly appealing to consumers of all age groups while offering manufacturers strong profit margins and premium market positioning.

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The LCK200 provides an ideal solution for snack producers seeking efficiency, product consistency, and flexibility in premium filled snack production.

zirve international

The LCK200 Production Line is designed for fully automatic, continuous manufacturing of stuffed corn snacks.

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The system integrates extrusion, shaping, filling, cutting, drying, and seasoning into one efficient production process.

LINE PRODUCTION UNITS OVERVIEW

CORN MOISTRIZING MIXER | STUFFED CORN CHIPS PRODUCTION LINE LCK200 |

CORN MOISTRIZING MIXER

<p><strong>Function: mixing and moistening the corns Mixer</strong></p><p><strong>capacity: 300 kg</strong></p><p><strong>Made of : ( Stainless Steel 304)</strong></p><p><strong>(The Engine) :4 HP from company (GAMAK-TURKEY )</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Water tank to control corn moisture with level indicator.</strong></p><p><strong>Standard discharge slot.</strong></p><p><strong>magnetic mechanism to remove the metal impurities, if found inside the corn.</strong></p><p><strong>Mechanical systems for safety and security.</strong></p><p><strong>Security and safety electrical equipment that insure stop working while cleaning and maintenance..</strong></p>

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SPIRAL FEEDER | STUFFED CORN CHIPS PRODUCTION LINE LCK200 |

SPIRAL FEEDER

<p><strong>Function: transport material from the mixer to the extruder.<br>It is composed of tank capacity / 75 / kg.<br>Made of (Stainless Steel 304) thickness /2/. <br>(The Engine) : (GAMAK-TURKEY (.<br>Total capacity /0.75/ kw /380/ V /50 – 60 / Hz.</strong></p><p><strong>(Gearbox) : (VARVEL – ITALY).</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>A cleaning slot at the bottom.</strong></p><p><strong>Automatic protection system.</strong></p><p><strong>magnetic mechanism to remove the metal impurities.</strong></p>

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STUFFED EXTRUDER | STUFFED CORN CHIPS PRODUCTION LINE LCK200 |

STUFFED EXTRUDER

<p><strong>Model: AMERICAN EXTRUSION</strong></p><p><strong>Production capacity is from / 125-160/ kg per hour</strong></p><p><strong>The structure is made of thermally coated iron and covered with plates made of (Stainless Steel) thickness 2 mm</strong></p><p><strong>(Bearings) from company (SKF-SWEDEN)</strong></p><p><strong>(Inhibitor) from company (SKF-SWEDEN)</strong></p><p><strong>( The Engine ) from company NERIMOTORI-ITALY</strong></p><p><strong>(Invertor) from company (LS-S KOREA) to control the speed of the main engine</strong></p><p><strong>It is equipped with a main helix to feed the material pressure helix controlled by inverter from company (LS-S KOREA)</strong></p><p><strong>All extruders are electronically controlled by 3 (inverters) from company (LS-S KOREA)</strong></p><p><strong>All extruder operations are controlled by a main control panel with a special hot venting system made of (Stainless Steel) with wheels for easy movement</strong></p><p><strong>Multi-speed cutter to control the chips length with a (Korean - inverter LS) brand</strong></p><p><strong>Stuffing and injecting mechanism of cream inside the grain of chips, enable to adjust by Invertor for the quantity by Invertor devices (LS-S KOREA)</strong></p><p><strong>Equipped with a Turkish heater that control the temperature by a precise temperature clock from a company (AUTONICS-S KOREA)</strong></p><p><strong>Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).</strong></p><p><strong>The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion ITALYAN Model</strong></p>

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CHOCOLATE COOKING TANK | STUFFED CORN CHIPS PRODUCTION LINE LCK200 |

CHOCOLATE COOKING TANK

<p><strong>Function: grinding the chocolate</strong></p><p><strong>The mixer is made of &nbsp;double jacket &nbsp;and the heating process is done by hot water that&nbsp; heated by electric heaters<br>Made of (stainless Steel 304) &nbsp;<br>(The Engine) 10 /HP/&nbsp;&nbsp; (GAMAK-TURKEY)<br>/8/mm internal thickness<br>/4/mm external thickness<br>/15/mm internal floor thickness.</strong></p><p><strong><br>It is equipped with:</strong></p><p><strong>Speed pump to rotate the water in the double jacket.</strong></p><p><strong>Legs made with (stainless steel 304) , height /35/cm</strong></p><p><strong>Heater device electronically controlled by heater thermostat.</strong></p><p> <strong>Pump to rotate the chocolate up to down to make the grinding quality better, equipped with double jacket for the rotation of the hot water</strong></p><p> <strong>Pump made of (Stainless Steel 304) &nbsp;</strong></p><p>&nbsp;<strong>Metal balls located inside the blender to grind the chocolate, weight /250kg/ , diameter /7-8mm/</strong></p><p> <strong>Control panel for turning ON / OFF and temperature control, made of (Stainless Steel 304) &nbsp;</strong></p>

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BUTTER MELTING TANK | STUFFED CORN CHIPS PRODUCTION LINE LCK200 |

BUTTER MELTING TANK

<p><strong>The mixer is made of double jacket and the heating process is done by hot water that heated by electric heaters<br>Made of (stainless Steel 304) &nbsp;<br>(The Engine) 2 /HP/ GAMAK-TURKEY)<br>/4/mm internal thickness<br>&nbsp;/4/mm external thickness<br>/4/mm internal floor thickness.</strong></p><p><strong>&nbsp;</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>speed pump to rotate the water the double jacket</strong></p><p><strong>Legs made of (Stainless Steel 304) Height /35/</strong></p><p><strong>Electric heaters control the temperature electronically.</strong></p><p><strong>All the pipes related to the pump are made of (Stainless Steel 304) &nbsp;</strong></p><p><strong>Electrical panel made of (Stainless Steel 304) &nbsp;</strong></p><p><strong>Control panel for turning ON / OFF and temperature control, made of (Stainless Steel 304)</strong></p>

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STUFFING MIXER TANK | STUFFED CORN CHIPS PRODUCTION LINE LCK200 |

STUFFING MIXER TANK

<p><strong>The mixer is made of double jacket and the heating process is done by hot water that heated by electric heaters<br>Made of (stainless Steel 304) &nbsp;<br>(The Engine) 3 /HP/ from company&nbsp; (GAMAK-TURKEY)<br>/4/mm internal thickness<br>&nbsp;/4/mm external thickness<br>/6/mm internal floor thickness.</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>speed pump to rotate the water the double jacket</strong></p><p><strong>Legs made of (Stainless Steel 304) Height /35/</strong></p><p><strong>Electric heaters control the temperature electronically.</strong></p><p><strong>All the pipes related to the pump are made of (Stainless Steel 304) &nbsp;</strong></p><p><strong>Electrical panel made of (Stainless Steel 304) &nbsp;</strong></p><p><strong>&nbsp;</strong></p>

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COOLING CONVEYOR | STUFFED CORN CHIPS PRODUCTION LINE LCK200 |

COOLING CONVEYOR

<p><strong>Cooling belt made of stainless steel and equipped with fans to cooling the chips before packaging.</strong></p><p><strong>Made of European PVC or polyamide-weather resistant.</strong></p><p><strong>Provider with fan on the top of belt to cooling the product.</strong></p><p><strong>All switches and contactors European industry brand (Schneider).</strong></p><p><strong>All inverters LS brand (Korea).</strong></p>

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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

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continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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