BREAKFAST CEREALS PRODUCTION LINE FLAKES 400

Name: BREAKFAST CEREALS PRODUCTION LINE FLAKES 400 - Zirve International
Brand: Zirve
Price: 1 USD
Availability: InStock
Rating: 4.5 (25 reviews)

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Available product shapes

Zirve international colored cereals rings

BREAKFAST CEREALS PRODUCTION LINE FLAKES 400

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Specifications

STAFF

6 People

POWER

143 Kw

AREA

225 Sqm

CAPACITY

400 Kg

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Production Flow

PRODUCTION LINE OVERVIEW

FLAKES 400 breakfast cereals production line is a fully integrated processing solution for the production of premium corn flakes and breakfast cereals.

Combining advanced extrusion, flaking, drying, roasting, and seasoning technologies, the line delivers consistent product quality, excellent crispness, high production efficiency, and reliable continuous operation for industrial-scale manufacturers.

The flakes 400 breakfast cereals production line is a complete turnkey solution developed by ZIRVE for the industrial production of premium breakfast cereals and corn flakes, highly flexible and scalable, they can be quickly and economically modified to manufacture innovative products such as directly expanded, flakes.

By integrating state-of-the-art processing technologies throughout every production stage, the line ensures superior product consistency, high throughput, and reliable continuous operation.

Its flexible design allows manufacturers to adapt recipes and product characteristics to evolving market demands while maintaining high standards of quality, efficiency, and food safety.

From raw material preparation to the final finished product, the FLAKS400 delivers a streamlined production process that supports sustainable growth and long-term manufacturing success.

A wide range a raw material can be used: cereals (corn, wheat, oat, barley, rice …), whole grains and / or mixtures of grains, etc.

LINE PRODUCTION UNITS OVERVIEW

EXTRUDER

Function: blowing and forming the grain depending on the required shape.Model: AMERICAN EXTRUSIONProduction capacity is from / 175 / to / 200 / kg per hourThe structure is made of thermally coated iron and covered with plates made of (Stainless Steel) thickness 2 mm • (Bearings) from company SKF-SWEDEN )(Inhibitor) from company (SKF-SWEDEN )( The Engine ) from company NERIMOTORI-ITALY or GAMAK-TURKEY(Invertor) from company (LS-S KOREA to control the speed of the main engineProvided by material tank made of (Stainless Steel 304) With level control sensorsIt is equipped with a main helix to feed the material pressure helix controlled inverter from company (LS-S KOREA)All extruders are electronically controlled by 3 (inverters) from company (LS-S KOREA)The length of a piece of chips is controlled by an electronically variable speed knife (Invertor)from company (LS -S KOREA) .All extruder operations are controlled by a main control panel with a special hot venting system made of(Stainless Steel) with wheels for easy movementMulti-speed cutter to control the chips length with a (Korean - inverter LS) brandEquipped with a Turkish heater that control the temperature by a precise temperature clock from acompany(AUTONICS-S KOREA)Helix feeders are made from the finest metals and processed with the latest thermal furnaces (vacuum furnace technology).The extruder is equipped with a cooling mechanism by water (closed circuit) American Extrusion ITALYAN ModelEquipped with a cooling air set ITALYAN MODEL.separate control panel equipped with air vents and filters French (SCHNEIDER) brand and (Korean -LS- brand) with electronic and electrical protection.The control panel is tightly isolated for preventing dust from entering.The control panel is equipped with a 12-inch color touch screen (LS) with three languages on demand to fully control the mechanism of the line of chips.A detailed power scheme Attached with the control panel

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PENUMATIC CONVEYOR

Carries material from the bottom part of the extruder to the dryer. made of (stainless steel 304), easy to install and clean.

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3 PASS DRYING OVEN

Function: Roasting and drying completely the chips grains – American hot air system – American ExtrusionIt is designed in floors system (roasting and grilling) three levels, some Chips corns needs high wetness when it cross the extruder Which it needs high quality of Oven for drying and roastingThe production capacity is ( 200 ) to / 500 / kgIt works on diesel or natural gas LPG as per request.( The Engine ) : from company (GAMAK- TURKEY)(Gearbox): from company (VARVEL-ITALY)( Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)( Burner): ( ECOFLAM - ITALY)Oven length is/ 5 / m.Oven width is / 1.5 /m.The width of the conveyor line carrying the pieces of chips is / 1 / m.The oven was completely insulated with a layer of glass fiber, thickness of / 12 / cm from all sides.It is equipped with the following:Automatic cleaning mechanism for the mesh bearing the pieces of chips.(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chipsAutomatic heat and programmable thermometers /-2 /thermometers.Built-in heating chamber that can be dismantled and installed for maintenance. It is made of( Stainless Steel 304 ) and steel designed to withstand temperatures up to / 800 / degrees.Mechanism of distribution of air from the top and bottom with the mechanism of rotating from the sides.Hot air pump fan with / 3 / hp engine – excellent Italian or Turkish industry.Suction and air circulation fan with / 3 /hp engine – Excellent Italian or Turkish industry.• Separate control panel that can be dismantled and installed for easy charging and cleaning• The rotation of hot air pump fans is controlled and circulated by the Korean LS inverter

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SEASONING DRUM

Function: mixing the chips grains with flavor and oilLength : / 3 /mouter diameter / 85 /cm.Made of (stainless steel 304)  (The Engine ) : from company)  GAMAK- TURKEY)  (Gearbox) : from company  (VARVEL-ITALY)The seasoning speed is controlled electronically by an inverter / 1.5 / kW – LS brand.The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor It can automatically calibrate the sloping to control the time  of the chips that passes inside.It is equipped with the following:      It is equipped with a flavor sprayer – an advanced American model which can be calibrated.      a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.      a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.

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CONVEYOR

Function: Transfer the material from the Extruder to the ovenMade of: (Stainless Steel 304) thickness 2(The Engine) : (GAMAK- TURKEY)

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SCREW CONVEYOR

Designed to transfer conditioned raw materials from the moisturizing mixer to the extruder with a stable, continuous, and precisely controlled feeding rate.

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Dust Sieve

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MOISTRIZING MIXER

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Cooling conveyor

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Dimensions

Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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BREAKFAST CEREALS PRODUCTION LINE FLAKES 400

EXTRUDER

PENUMATIC CONVEYOR

<p><strong>Carries material from the bottom part of the extruder to the dryer. </strong></p><p><strong>made of (stainless steel 304), </strong></p><p><strong>easy to install and clean.</strong></p>

3 PASS DRYING OVEN

SEASONING DRUM

CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

SCREW CONVEYOR

<p>Designed to transfer conditioned raw materials from the moisturizing mixer to the extruder with a stable, continuous, and precisely controlled feeding rate.</p>

Dust Sieve

<p></p>

MOISTRIZING MIXER

<p></p>

Cooling conveyor

Global Presence, International Vision

Unmatched Technical Support & Lifetime Partnership

Engineering Innovation Without Limits

continuous development and technological enhancement on an almost monthly basis.

Zirve Extrussion