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BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400

16975
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zirve international

zirve international

zirve international

zirve international

zirve international

zirve international

zirve international

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BREAKFAST CEREALS PRODUCTION LINE FLAKES 400

Specifications

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Required Personnel

6 People

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Power Consumption

143 Kw

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Installation Space

225 Sqm

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Production Capacity

400 Kg

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BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400 | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400
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PRODUCTION LINE OVERVIEW

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The FLAKES 400 Breakfast Cereals Production Line is a fully integrated processing solution designed for the efficient production of premium-quality corn flakes and a wide variety of breakfast cereals.

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Combining advanced extrusion, flaking, drying, roasting, and seasoning technologies, this production line delivers consistent product quality, exceptional crispness, high production efficiency, and reliable continuous operation for industrial-scale food manufacturers.

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The Flakes 400 Breakfast Cereals Production Line is a complete turnkey solution developed by ZIRVE for the industrial production of premium breakfast cereals and corn flakes. Designed for maximum flexibility and scalability, the system can be quickly and cost-effectively adapted to manufacture innovative products, including directly expanded cereals and cereal flakes.

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By integrating state-of-the-art processing technologies across every stage of production, the line delivers exceptional product consistency, high production capacity, and dependable continuous operation.

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Its flexible design enables manufacturers to adapt recipes and product characteristics to changing market demands while consistently maintaining high standards of quality, efficiency, and food safety.

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From raw material preparation to the final finished product, the FLAKS400 provides a streamlined production process that drives sustainable growth and supports long-term manufacturing success.

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A wide range of raw materials can be used, including cereals such as corn, wheat, oats, barley, and rice, as well as whole grains and various grain blends or mixtures.

LINE PRODUCTION UNITS OVERVIEW

PENUMATIC CONVEYOR | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400 | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400

PENUMATIC CONVEYOR

<p><strong>Carries material from the bottom part of the extruder to the dryer. </strong></p><p><strong>made of (stainless steel 304), </strong></p><p><strong>easy to install and clean.</strong></p>

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3 PASS DRYING OVEN | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400 | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400

3 PASS DRYING OVEN

<p><strong>Function: Roasting and drying completely the chips grains – American hot air system – American Extrusion</strong></p><p><strong>It is designed in floors system (roasting and grilling) three levels, some Chips corns needs high wetness when it cross the extruder Which it needs high quality of Oven for drying and roasting</strong></p><p><strong>The production capacity is ( 200 ) to / 500 / kg</strong></p><p><strong>It works on diesel or natural gas LPG as per request.</strong></p><p><strong>( The Engine ) : from company (GAMAK- TURKEY)</strong></p><p><strong>(Gearbox): from company (VARVEL-ITALY)</strong></p><p><strong>( Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)</strong></p><p><strong>( Burner): ( ECOFLAM - ITALY)</strong></p><p><strong>Oven length is/ 5 / m.</strong></p><p><strong>Oven width is / 1.5 /m.</strong></p><p><strong>The width of the conveyor line carrying the pieces of chips is / 1 / m.</strong></p><p><strong>The oven was completely insulated with a layer of glass fiber, thickness of / 12 / cm from all sides.</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Automatic cleaning mechanism for the mesh bearing the pieces of chips.</strong></p><p><strong>(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips</strong></p><p><strong>Automatic heat and programmable thermometers /-2 /thermometers.</strong></p><p><strong>Built-in heating chamber that can be dismantled and installed for maintenance. It is made of</strong></p><p><strong>( Stainless Steel 304 ) and steel designed to withstand temperatures up to / 800 / degrees.</strong></p><p><strong>Mechanism of distribution of air from the top and bottom with the mechanism of rotating from the sides.</strong></p><p><strong>Hot air pump fan with / 3 / hp engine – excellent Italian or Turkish industry.</strong></p><p><strong>Suction and air circulation fan with / 3 /hp engine – Excellent Italian or Turkish industry.</strong></p><p><strong>• Separate control panel that can be dismantled and installed for easy charging and cleaning</strong></p><p><strong>• The rotation of hot air pump fans is controlled and circulated by the Korean LS inverter</strong></p>

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SEASONING DRUM | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400 | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400

SEASONING DRUM

<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

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CONVEYOR | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400 | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400

CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

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SCREW CONVEYOR | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400 | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400

SCREW CONVEYOR

<p>Designed to transfer conditioned raw materials from the moisturizing mixer to the extruder with a stable, continuous, and precisely controlled feed rate.</p>

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OIL AND FLAVOR MIXING SET | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400 | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400

OIL AND FLAVOR MIXING SET

<p><strong>Function: mixing oil and flavor and spraying it by the pump</strong></p><p><strong>The capacity of each mixer is /200/ kg.</strong></p><p><strong>Made of (Stainless Steel 304) :</strong></p><p><strong>( The Engine ) : (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) : ( VARVEL-ITALY)</strong></p><p><strong>Shape: Concave cylindrical tank for easy cleaning</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Double-jacketed for indirect heating.</strong></p><p><strong>Heat clock to control hot water temperature in blenders.</strong></p><p><strong>Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.</strong></p><p><strong>It is equipped with wheels for easy movement and cleaning.</strong></p><p><strong>The oil mixer floor is designed in concave form for easy cleaning.</strong></p>

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TZX 250 Twin Screw Extruder for Snack Production | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400 | BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400

TZX 250 Twin Screw Extruder for Snack Production

<p>Discover the Zirve TZX 250 twin screw extruder for high-capacity snack production, precise process control, flexible recipes, and consistent product quality.</p>

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Dimensions

BREAKFAST CEREALS PRODUCTION LINE – FLAKES 400
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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

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continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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