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TORTILLA CHIPS PRODUCTION LINE T200

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TORTILLA CHIPS PRODUCTION LINE T200
zirve international

zirve international

zirve international

zirve international

zirve international

zirve international

zirve international

TORTILLA CHIPS PRODUCTION LINE T200
TORTILLA CHIPS PRODUCTION LINE T200
TORTILLA CHIPS PRODUCTION LINE T200
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TORTILLA CHIPS PRODUCTION LINE T200 | T200 tortilla chips production line is a fully automated production solution designed for manufacturing premium tortilla chips with authentic texture, uniform shape, and exceptional crunchiness.
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PRODUCTION LINE OVERVIEW

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Fully automated production solution designed for manufacturing premium tortilla chips with authentic texture, uniform shape, and exceptional crunchiness.

zirve international

The line ensures consistent product quality, efficient production, and strong market appeal. by integrating advanced sheeting, cutting, roasting, frying, and seasoning technologies,

zirve international

The line combines precision dough sheeting, accurate cutting, multi-stage roasting, continuous frying, and seasoning systems to achieve consistent texture, uniform color, and superior product quality.

zirve international

Designed for reliability and product consistency, the T200 incorporates a three-stage tortilla oven for controlled drying, roasting, and moisture reduction before frying.

zirve international

This process helps create the distinctive crispy texture and authentic eating experience that consumers expect from premium tortilla chips.

zirve international

Advanced oil filtration and seasoning technologies further enhance product quality while supporting efficient and economical production.

zirve international

Tortilla chips are among the world`is most recognized snack products, offering manufacturers endless opportunities for flavor innovation and brand differentiation.

zirve international

From classic salted and cheese flavors to spicy, barbecue, and regional seasonings, the T200 provides a versatile platform for creating products with broad consumer appeal and strong market potential.

LINE PRODUCTION UNITS OVERVIEW

FRYER WITH ACCESSORIES | TORTILLA CHIPS PRODUCTION LINE T200 | T200 tortilla chips production line is a fully automated production solution designed for manufacturing premium tortilla chips with authentic texture, uniform shape, and exceptional crunchiness.

FRYER WITH ACCESSORIES

<p><strong>Made of : (Steel Stainless 304) </strong></p><p><strong>Works on : ( LPG or DEISEL as Requested ) </strong></p><p><strong>Fryer capacity: /400 / kg / 450 / liters of oil</strong></p><p><strong>(The Engine) : (GAMAK-TURKEY) </strong></p><p><strong>(Gearbox) :From company ( VARVEL-ITALY ) </strong></p><p><strong>All electrical parts of the contactor, control switches and command of the (SCHNEIDER-FRANCE) </strong></p><p><strong>The temperature of the oil is controlled by a set-up automatic calibration timer made (AUTONICS-S KOREA) </strong></p><p><strong>• It is equipped with the following :</strong></p><p><strong>• Thick layer of European-made glass fiber to save temperature and save energy</strong></p><p><strong>• Electric lever to control the cleaning of the frying pan at the end of work, the engine capacity of / 1500 /W</strong></p><p><strong>• Ventilation vent to evaporate the steam from the oil directly connected to the main ventilation network in the factory </strong></p><p><strong>• Electric floater (English model) to control the oil compensation process automatically</strong></p><p><strong>• Pump for rotate filtering the oil, Production capacity /20/ cubic meters per hour Turkish industry German concession, Resistance to high temperatures </strong></p><p><strong>• Reparation oil pump made by (IBARA-ITALIAN) , Resistance to high temperatures</strong></p><p><strong>• Automatic cleaning mechanism for the pipes of the connections of frozen oil</strong></p><p><strong>• Automatic or manual Oil Circuit equipping</strong></p><p><strong>• Quick discharge holes to facilitate the washing and cleaning process </strong></p><p><strong>• Spanish air heaters quantity/36/ , distributed in groups and isolated from oil in closed tubes made of (stainless steel 304)</strong></p><p><strong>• Additional temperature watch for the protection and safety made (AUTONICS-S KOREA)</strong></p><p></p>

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CONVEYOR | TORTILLA CHIPS PRODUCTION LINE T200 | T200 tortilla chips production line is a fully automated production solution designed for manufacturing premium tortilla chips with authentic texture, uniform shape, and exceptional crunchiness.

CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

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INITIAL OIL FILTER VIBRATOR | TORTILLA CHIPS PRODUCTION LINE T200 | T200 tortilla chips production line is a fully automated production solution designed for manufacturing premium tortilla chips with authentic texture, uniform shape, and exceptional crunchiness.

INITIAL OIL FILTER VIBRATOR

<p><strong>It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304)</strong></p><p><strong>Length / 125 /cm Width&nbsp; /60 / cm</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Vibrator engine quantity /1/</strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>

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MAIN OIL FILTER VIBRATOR | TORTILLA CHIPS PRODUCTION LINE T200 | T200 tortilla chips production line is a fully automated production solution designed for manufacturing premium tortilla chips with authentic texture, uniform shape, and exceptional crunchiness.

MAIN OIL FILTER VIBRATOR

<p><strong>Made of (Stainless Steel 304) </strong></p><p><strong>Length: /250/ </strong></p><p><strong>Width: /80/ </strong></p><p><strong>It is equipped with: Two Italian-made Vibrator engine lifetime guarantee </strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>

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PERFORATED CONVEYOR FOR FILTERING | TORTILLA CHIPS PRODUCTION LINE T200 | T200 tortilla chips production line is a fully automated production solution designed for manufacturing premium tortilla chips with authentic texture, uniform shape, and exceptional crunchiness.

PERFORATED CONVEYOR FOR FILTERING

<p><strong>Function: Compete drying for oil</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>Length / 225 / cm</strong></p><p><strong>Width / 35 /cm</strong></p><p><strong>( The Engine ) Turkish half-horsepower engine</strong></p><p><strong>(Gearbox) : From (VARVEL-ITALY)</strong></p><p><strong>Gathering tank for filtered oil</strong></p>

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FLAVORING DEVICE | TORTILLA CHIPS PRODUCTION LINE T200 | T200 tortilla chips production line is a fully automated production solution designed for manufacturing premium tortilla chips with authentic texture, uniform shape, and exceptional crunchiness.

FLAVORING DEVICE

<p><strong>Function: Spraying the powder and distribute it completely on the chips grains</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>(Gearbox) :from company (VARVEL-ITALY)</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>flavor mixing machine, the engine is half a horse</strong></p><p><strong>Horizontal helix to feed the flavor powder to the vibrator</strong></p><p><strong>The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder</strong></p><p><strong>Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege</strong></p><p><strong>Air filter mechanism enable to adjust and calibrate</strong></p>

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SEASONING DRUM | TORTILLA CHIPS PRODUCTION LINE T200 | T200 tortilla chips production line is a fully automated production solution designed for manufacturing premium tortilla chips with authentic texture, uniform shape, and exceptional crunchiness.

SEASONING DRUM

<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

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TORTILLA CUTTER | TORTILLA CHIPS PRODUCTION LINE T200 | T200 tortilla chips production line is a fully automated production solution designed for manufacturing premium tortilla chips with authentic texture, uniform shape, and exceptional crunchiness.

TORTILLA CUTTER

<p><strong><span style="color:rgb(55, 65, 81);">Function: Receiving dough roll from the cannon and pressing it through the cylinders to a thickness of 2 to 4 mm as required. </span></strong></p><p><strong><span style="color:rgb(55, 65, 81);">Then, flattening it into a roll shape based on the width of the cylinders and executing the cutting process into a triangular shape.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">The cutter consists of two cylinders made of Stainless Steel 304, with diameters of approximately 20 cm.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);"> The first cylinder is manufactured using the latest digital sorting machines in the world with extremely high precision to cut and shape the tortilla grain into a consistent geometric shape. </span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">The second cylinder is coated with a layer of Italian food-grade thermal silicone to provide flexibility during the pressure process from the main cylinder and shaping the tortilla grain.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">The pressure intensity between the two cylinders is controlled in a precise and simple mechanical manner to obtain a homogeneous dough roll with the desired thickness.</span></strong></p>

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TORTILLA OVEN | TORTILLA CHIPS PRODUCTION LINE T200 | T200 tortilla chips production line is a fully automated production solution designed for manufacturing premium tortilla chips with authentic texture, uniform shape, and exceptional crunchiness.

TORTILLA OVEN

<p><strong><span style="color:rgb(55, 65, 81);">Function: High-precision engineering designer to receive tortilla pieces in their geometrically consistent shape at the moisture stage without moving them.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">The first baking process, drying, and moisture removal take place in two stages on parallel conveyors. The tortilla pieces are flipped to the other end when moving to the second conveyor to reach the roasting and moisture removal process on the lower end of the tortilla. In the final stage (conveyor 3), cold air is blown from the top and bottom to cool the pieces before they move to the frying stage.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Number of oven stages: 3</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Production capacity: 200 to 500 kg.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Runs on diesel or LPG gas as requested.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Material: Stainless Steel 304.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Engine: GAMAK - TURKEY.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Gearbox: VARVEL - ITALY.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Burner: ECOFLAM - ITALY.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Electrical Parts: SCHNEIDER - FRANCE and LS-S KOREA.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Oven length: 3 meters.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Oven width: 1.5 meters.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Conveyor belt width carrying tortilla pieces: 1 meter.</span></strong></p>

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TORTILLA CHIPS PRODUCTION LINE T200
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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

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continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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