TORTILLA CHIPS PRODUCTION LINE T200
16243
Available product shapes
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Production Flow
PRODUCTION LINE OVERVIEW
LINE PRODUCTION UNITS OVERVIEW
<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>
<p><strong>It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304)</strong></p><p><strong>Length / 125 /cm Width /60 / cm</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Vibrator engine quantity /1/</strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>
<p><strong>Made of (Stainless Steel 304) </strong></p><p><strong>Length: /250/ </strong></p><p><strong>Width: /80/ </strong></p><p><strong>It is equipped with: Two Italian-made Vibrator engine lifetime guarantee </strong></p><p><strong>Tank for filtered oil with automatic return mechanism to the pan</strong></p>
<p><strong>Function: Compete drying for oil</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>Length / 225 / cm</strong></p><p><strong>Width / 35 /cm</strong></p><p><strong>( The Engine ) Turkish half-horsepower engine</strong></p><p><strong>(Gearbox) : From (VARVEL-ITALY)</strong></p><p><strong>Gathering tank for filtered oil</strong></p>
<p><strong>Function: Spraying the powder and distribute it completely on the chips grains</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>(Gearbox) :from company (VARVEL-ITALY)</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>flavor mixing machine, the engine is half a horse</strong></p><p><strong>Horizontal helix to feed the flavor powder to the vibrator</strong></p><p><strong>The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder</strong></p><p><strong>Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege</strong></p><p><strong>Air filter mechanism enable to adjust and calibrate</strong></p>
<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304) </strong></p><p><strong> (The Engine ) : from company) GAMAK- TURKEY)<br> (Gearbox) : from company (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW – LS brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor </strong></p><p><strong>It can automatically calibrate the sloping to control the time of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p> <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p> <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p> <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>
<p><strong><span style="color:rgb(55, 65, 81);">Function: Receiving dough roll from the cannon and pressing it through the cylinders to a thickness of 2 to 4 mm as required. </span></strong></p><p><strong><span style="color:rgb(55, 65, 81);">Then, flattening it into a roll shape based on the width of the cylinders and executing the cutting process into a triangular shape.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">The cutter consists of two cylinders made of Stainless Steel 304, with diameters of approximately 20 cm.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);"> The first cylinder is manufactured using the latest digital sorting machines in the world with extremely high precision to cut and shape the tortilla grain into a consistent geometric shape. </span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">The second cylinder is coated with a layer of Italian food-grade thermal silicone to provide flexibility during the pressure process from the main cylinder and shaping the tortilla grain.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">The pressure intensity between the two cylinders is controlled in a precise and simple mechanical manner to obtain a homogeneous dough roll with the desired thickness.</span></strong></p>
<p><strong><span style="color:rgb(55, 65, 81);">Function: High-precision engineering designer to receive tortilla pieces in their geometrically consistent shape at the moisture stage without moving them.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">The first baking process, drying, and moisture removal take place in two stages on parallel conveyors. The tortilla pieces are flipped to the other end when moving to the second conveyor to reach the roasting and moisture removal process on the lower end of the tortilla. In the final stage (conveyor 3), cold air is blown from the top and bottom to cool the pieces before they move to the frying stage.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Number of oven stages: 3</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Production capacity: 200 to 500 kg.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Runs on diesel or LPG gas as requested.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Material: Stainless Steel 304.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Engine: GAMAK - TURKEY.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Gearbox: VARVEL - ITALY.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Burner: ECOFLAM - ITALY.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Electrical Parts: SCHNEIDER - FRANCE and LS-S KOREA.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Oven length: 3 meters.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Oven width: 1.5 meters.</span></strong></p><p style="text-align:start"><strong><span style="color:rgb(55, 65, 81);">Conveyor belt width carrying tortilla pieces: 1 meter.</span></strong></p>
Dimensions