TORTILLA CHIPS PRODUCTION LINE T200

3060
TORTILLA CHIPS PRODUCTION LINE T200
TORTILLA CHIPS PRODUCTION LINE T200
TORTILLA CHIPS PRODUCTION LINE T200
TORTILLA CHIPS PRODUCTION LINE T200

Available product shapes

TORTILLA CHIPS PRODUCTION LINE T200 |
More information about the production line

LINE PRODUCTION UNITS OVERVIEW

<p><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">It has been designed with careful engineering for easy passage of pelletized dough, taking into consideration the characteristics of each type. It is equipped with dedicated grooves for immersing and smoothly passing the potato chips in oil towards the outlet. All bearings and rotating shafts are German or American-made and heat resistant up to 270 degrees Celsius. It is made of Stainless Steel 304.</span></span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">Fryer capacity: Accommodates up to 400 kg of oil. It is equipped with an external heat exchanger that continuously heats the oil outside the fryer and pumps it back into the fryer. The heat exchanger can operate with gas or diesel, optional upon request. The burner used in the fryer is Italian-made by ECOFLAM. It is powered by a main motor for rotating the grooves, with a power of 1 horsepower and an Italian gearbox. It is equipped with a chrome mesh conveyor belt at the material outlet for oil filtration and return to the fryer, driven by a 1 horsepower motor and an Italian gearbox.</span></span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);"><span style="background-color:rgb(247, 247, 248);">The fryer is equipped with: • A thick layer of European-made glass fiber to maintain temperature and energy efficiency from all sides and directions. • Two vent and steam exhaust openings directly connected to the main ventilation system in the factory. • An English model electric compensating valve for automatic oil compensation. • A circulation and filtration pump for the oil with a production capacity of 30 cubic meters per hour, Turkish-made with excellent German resistance to high temperatures up to 270 degrees. • An emergency backup oil circulation and filtration pump connected to the branch of the oil flow network with a production capacity of 30 cubic meters per hour, Turkish-made with excellent German resistance to high temperatures up to 270 degrees. • An oil compensation pump manufactured by IBARA-ITALIAN or Turkish, resistant to high temperatures. • Equipped with pressure monitoring sensors inside the heat exchanger and the oil flow network for protection and safety, in accordance with safety specifications in the European Union. • Equipped with flow and oil flow monitoring sensors inside the heat exchanger and the oil flow network for protection and safety, in accordance with safety specifications in the European Union. • Equipped with a temperature monitoring sensor inside the external oil heating exchanger chamber, with a digital temperature gauge for protection and safety, in accordance with safety specifications in the European Union. • Equipped with temperature measuring sensors inside the fryer tank with precise control and monitoring gauges (at the entry of materials and at the exit). • Automatic cleaning mechanism for pipe network and connections from frozen oil at the start of operation. • Quick discharge openings for easy washing and cleaning. • Additional temperature gauge for protection and safety from AUTONICS-S KOREA. • Double jacket oil compensation tanks, two tanks with a capacity of 600 liters each, isolated in all directions with a layer of glass fiber for energy efficiency. • Each tank is equipped with a Turkish-made heater with a power of 6 kW, with a separate and independent control panel and timer from the fryer tank for automatic oil heating and compensation to the fryer tank. • Advanced protection and safety devices with multiple task alarms. • A color touch control screen with three languages and an advanced, responsive, and high-performance PLC. • Simulation system for operating the line parts, working hour counter, and production counter.</span></span></p>

<p>Function: Transfer the material from the Extruder to the oven Made of: (Stainless Steel 304) thickness 2 (The Engine) : (GAMAK- TURKEY)</p>

<p>It is a perforated conveyor with a vibrator device to clean the Chips of oil as a preliminary filter Made of (Stainless Steel 304) Length / 125 /cm Width /60 / cm It is equipped with the following: Vibrator engine quantity /1/ Tank for filtered oil with automatic return mechanism to the pan</p>

<p>Made of (Stainless Steel 304) Length: /250/ Width: /80/ It is equipped with: Two Italian-made Vibrator engine lifetime guarantee Tank for filtered oil with automatic return mechanism to the pan</p>

<p>Function: Compete drying for oil Made of (Stainless Steel 304) Length / 225 / cm Width / 35 /cm ( The Engine ) Turkish half-horsepower engine (Gearbox) : From (VARVEL-ITALY) Gathering tank for filtered oil</p>

<p>Function: Spraying the powder and distribute it completely on the chips grains Made of (Stainless Steel 304) (Gearbox) :from company (VARVEL-ITALY) It is equipped with the following: flavor mixing machine, the engine is half a horse Horizontal helix to feed the flavor powder to the vibrator The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege Air filter mechanism enable to adjust and calibrate</p>

<p>Function: mixing the chips grains with flavor and oil Length : / 3 /m outer diameter / 85 /cm. Made of (stainless steel 304) (The Engine ) : from company (GAMAK- TURKEY) (Gearbox) : from company (VARVEL-ITALY) The seasoning speed is controlled electronically by an inverter / 1.5 / kW The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor It can automatically calibrate the sloping to control the time of the chips that passes inside. It is equipped with the following: It is equipped with a flavor sprayer – an advanced American model which can be calibrated. a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning. a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</p>

<p><span style="color:rgb(55, 65, 81);">Function: Receiving dough roll from the cannon and pressing it through the cylinders to a thickness of 2 to 4 mm as required. Then, flattening it into a roll shape based on the width of the cylinders and executing the cutting process into a triangular shape.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">The cutter consists of two cylinders made of Stainless Steel 304, with diameters of approximately 20 cm. The first cylinder is manufactured using the latest digital sorting machines in the world with extremely high precision to cut and shape the tortilla grain into a consistent geometric shape. The second cylinder is coated with a layer of Italian food-grade thermal silicone to provide flexibility during the pressure process from the main cylinder and shaping the tortilla grain.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">The pressure intensity between the two cylinders is controlled in a precise and simple mechanical manner to obtain a homogeneous dough roll with the desired thickness.</span></p>

<p><span style="color:rgb(55, 65, 81);">Function: High-precision engineering designer to receive tortilla pieces in their geometrically consistent shape at the moisture stage without moving them.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">The first baking process, drying, and moisture removal take place in two stages on parallel conveyors. The tortilla pieces are flipped to the other end when moving to the second conveyor to reach the roasting and moisture removal process on the lower end of the tortilla. In the final stage (conveyor 3), cold air is blown from the top and bottom to cool the pieces before they move to the frying stage.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Number of oven stages: 3</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Production capacity: 200 to 500 kg.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Runs on diesel or LPG gas as requested.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Material: Stainless Steel 304.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Engine: GAMAK - TURKEY.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Gearbox: VARVEL - ITALY.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Burner: ECOFLAM - ITALY.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Electrical Parts: SCHNEIDER - FRANCE and LS-S KOREA.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Oven length: 3 meters.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Oven width: 1.5 meters.</span></p><p style="text-align:start"><span style="color:rgb(55, 65, 81);">Conveyor belt width carrying tortilla pieces: 1 meter.</span></p>

Dimensions

TORTILLA CHIPS PRODUCTION LINE T200