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LPH250 LEGUMES AND PROTEIN SNACKS PRODUCTION LINE

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zirve international

zirve international

zirve international

zirve international

zirve international

zirve international

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Specifications review More Details

Available product shapes

Specifications

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Installed Power

100 kW

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Production Staff

4–5 Operators

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Required Production Area

200 m²

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Layout Dimensions

23 m × 8 m × 3 m

LPH250 LEGUMES AND PROTEIN SNACKS PRODUCTION LINE | health food
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Production Flow

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Product Type

Legume-Based & High-Protein Extruded Snacks

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Processing Technology

Mixing, Extrusion, Drying, Roasting and Seasoning

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Raw Materials

Chickpeas, Lentils, Peas, Beans, Cereals, Plant Proteins & Customized Formulations

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End Products

Protein Snacks, Legume Crisps, Puffed Snacks, Functional Snacks, Plant-Based Snack Products

LINE PRODUCTION UNITS OVERVIEW

FLOUR CONVEYOR | LPH250 LEGUMES AND PROTEIN SNACKS PRODUCTION LINE | health food

FLOUR CONVEYOR

<p><strong>It is a screw conveyor made of stainless steel 304.</strong></p><p><strong>Height: 300 cm.</strong></p><p><strong>The hopper has a capacity of 75 kg and is equipped with a cover and a water filling opening.</strong></p><p><strong>Equipped with a main motor of 1 horsepower and an Italian gearbox from Varvel.</strong></p><p><strong>Equipped with a material mixer motor to maintain the homogeneity of the flour mixture, with a power of 1 horsepower and an Italian gearbox from Varvel.</strong></p><p><strong>Equipped with cleaning openings for easy access to the screw and closure basket (in accordance with the specifications of the US Food and Drug Administration).</strong></p><p><strong>Equipped with a bottom discharge and cleaning opening with a safety sensor.</strong></p>

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TWIN SCREW EXTRUDER | LPH250 LEGUMES AND PROTEIN SNACKS PRODUCTION LINE | health food

TWIN SCREW EXTRUDER

<p><strong>Double screw extruder French model<br>Equipped to work on all types of flour and grits (corn flour, wheat flour, oat flour...etc)</strong></p><p><strong>The main engine is from (GAMAK-TURKEY) company<br>Equipped with a gear box that can withstand the pressure of continuous work 24/7<br>The connection process between the motor and the extruder is done by a group consisting of four stages made of flanges<br>Equipped with an advanced and modern gearbox cooling system<br>Equipped with spirals made of the newest metals and processed in the latest vacuum furnaces<br>Equipped with three stages of extruder heating with the possibility of controlling each group in a stable way through special temperature clocks<br>Equipped with a main feeding tank with a stirrer to maintain the stability of the mixture before entering the extruder</strong></p><p><strong>Equipped with a feeding spiral with a software mechanism to control the speed (capacity of 1 horsepower) The electrical panel is independent, made of food chrome 304</strong></p><p><strong>All circuit breakers, switches and thermal protectors are from (Schneider)<br>Control inverters and drive motors from (LS-KOREA)</strong></p><p><strong>Equipped with clocks to monitor frequency, current and hertz<br>The outer structure has been coated with a layer of food chrome 30 C in order to preserve the elegance of the shape and ease of cleaning</strong></p>

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CONVEYOR | LPH250 LEGUMES AND PROTEIN SNACKS PRODUCTION LINE | health food

CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

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SINGLE PASS DRYING OVEN | LPH250 LEGUMES AND PROTEIN SNACKS PRODUCTION LINE | health food

SINGLE PASS DRYING OVEN

<p><strong>Function: roasting and drying the wet of chips corns completely, using hot air (American Extrusion System).</strong></p><p><strong>&nbsp;</strong></p><p><strong>Production capacity: /200/ - /500/ kg.</strong></p><p><strong>&nbsp;</strong></p><p><strong>It can&nbsp; operate on diesel or gas LPG or as required.</strong></p><p><strong>&nbsp;</strong></p><p><strong>Made of: (Stainless Steel 304)</strong></p><p><strong>( The Engine ) : (GAMAK- TURKEY)</strong></p><p><strong>&nbsp;(Gearbox) : )VARVEL-ITALY(</strong></p><p><strong>(Burner) :&nbsp; ( ECOFLAM - ITALY )&nbsp;</strong></p><p><strong>(Electrical Parts)&nbsp; : (SCHNEIDER-FRANCE)&nbsp; (LS-S KOREA)</strong></p><p><strong>&nbsp;</strong></p><p><strong>Length: /6 / m Width:/1.5/ m</strong></p><p><strong>The width of the conveyor line carrying the pieces of chips is / 1 / m. It is equipped with the following:</strong></p><p>&nbsp;<strong>Automatic cleaning mechanism for the mesh bearing the pieces of chips .</strong></p><p><strong>(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips.</strong></p><p> <strong>Automatic heat and programmable thermometers (quantity -2).</strong></p><p> <strong>Heating chamber that can be dismantled and installed for maintenance. </strong></p><p><strong>It is made of (Stainless Steel304) and designed to withstand temperatures up to / 800 / degrees.</strong></p>

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OIL AND FLAVOR MIXING SET | LPH250 LEGUMES AND PROTEIN SNACKS PRODUCTION LINE | health food

OIL AND FLAVOR MIXING SET

<p><strong>Function: mixing oil and flavor and spraying it by the pump</strong></p><p><strong>The capacity of each mixer is /200/ kg.</strong></p><p><strong>Made of (Stainless Steel 304) :</strong></p><p><strong>( The Engine ) : (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) : ( VARVEL-ITALY)</strong></p><p><strong>Shape: Concave cylindrical tank for easy cleaning</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Double-jacketed for indirect heating.</strong></p><p><strong>Heat clock to control hot water temperature in blenders.</strong></p><p><strong>Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.</strong></p><p><strong>It is equipped with wheels for easy movement and cleaning.</strong></p><p><strong>The oil mixer floor is designed in concave form for easy cleaning.</strong></p>

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FLAVOR PUMP | LPH250 LEGUMES AND PROTEIN SNACKS PRODUCTION LINE | health food

FLAVOR PUMP

<p><strong>Function: sucking the oil and flavor from the mixers and pump them into the flavoring machine</strong></p><p><strong>AMERICAN MODEL:<br>Made of: (Stainless Steel 304)<br>(Gearbox) : (VARVEL-ITALY)<br></strong></p><p><strong>It is equipped with the following</strong></p><p><strong>(Integrated Gearbox Motor) &nbsp;&nbsp;connected with a pump mad of &nbsp;.of solid European aluminum.</strong></p><p><strong>The connection is done by coupling rubber for easy maintenance and cleaning.</strong></p><p><strong>Silicone food hose – made in Spain.</strong></p><p><strong>The amount of flavor or taste is controlled electronically by control panel and inverter the&nbsp;(LS -KOREA)&nbsp;</strong></p><p><strong>Wheels and Carrier platform made of (Stainless Steel 304).</strong></p>

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SEASONING DRUM | LPH250 LEGUMES AND PROTEIN SNACKS PRODUCTION LINE | health food

SEASONING DRUM

<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

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CONVEYOR_FB | LPH250 LEGUMES AND PROTEIN SNACKS PRODUCTION LINE | health food

CONVEYOR_FB

<p>Made of: (Stainless Steel 304)</p><p>(The Engine) 750 wat from company (GAMAK-TURKEY)</p><p>(Gearbox) from company (VARVEL – ITALY).</p><p>It is designed in a water resistance manner for the washing and cleaning process</p><p>Easy to move and clean.</p>

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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

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continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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