Legume-Based & High-Protein Extruded Snacks
LPH250 LEGUMES AND PROTEIN SNACKS PRODUCTION LINE
791
Available product shapes
Specifications
Installed Power
100 kW
Production Staff
4–5 Operators
Required Production Area
200 m²
Layout Dimensions
23 m × 8 m × 3 m
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Production Flow
Product Type
Processing Technology
Mixing, Extrusion, Drying, Roasting and Seasoning
Raw Materials
Chickpeas, Lentils, Peas, Beans, Cereals, Plant Proteins & Customized Formulations
End Products
Protein Snacks, Legume Crisps, Puffed Snacks, Functional Snacks, Plant-Based Snack Products
LINE PRODUCTION UNITS OVERVIEW
<p><strong>It is a screw conveyor made of stainless steel 304.</strong></p><p><strong>Height: 300 cm.</strong></p><p><strong>The hopper has a capacity of 75 kg and is equipped with a cover and a water filling opening.</strong></p><p><strong>Equipped with a main motor of 1 horsepower and an Italian gearbox from Varvel.</strong></p><p><strong>Equipped with a material mixer motor to maintain the homogeneity of the flour mixture, with a power of 1 horsepower and an Italian gearbox from Varvel.</strong></p><p><strong>Equipped with cleaning openings for easy access to the screw and closure basket (in accordance with the specifications of the US Food and Drug Administration).</strong></p><p><strong>Equipped with a bottom discharge and cleaning opening with a safety sensor.</strong></p>
<p><strong>Double screw extruder French model<br>Equipped to work on all types of flour and grits (corn flour, wheat flour, oat flour...etc)</strong></p><p><strong>The main engine is from (GAMAK-TURKEY) company<br>Equipped with a gear box that can withstand the pressure of continuous work 24/7<br>The connection process between the motor and the extruder is done by a group consisting of four stages made of flanges<br>Equipped with an advanced and modern gearbox cooling system<br>Equipped with spirals made of the newest metals and processed in the latest vacuum furnaces<br>Equipped with three stages of extruder heating with the possibility of controlling each group in a stable way through special temperature clocks<br>Equipped with a main feeding tank with a stirrer to maintain the stability of the mixture before entering the extruder</strong></p><p><strong>Equipped with a feeding spiral with a software mechanism to control the speed (capacity of 1 horsepower) The electrical panel is independent, made of food chrome 304</strong></p><p><strong>All circuit breakers, switches and thermal protectors are from (Schneider)<br>Control inverters and drive motors from (LS-KOREA)</strong></p><p><strong>Equipped with clocks to monitor frequency, current and hertz<br>The outer structure has been coated with a layer of food chrome 30 C in order to preserve the elegance of the shape and ease of cleaning</strong></p>
<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>
<p><strong>Function: roasting and drying the wet of chips corns completely, using hot air (American Extrusion System).</strong></p><p><strong> </strong></p><p><strong>Production capacity: /200/ - /500/ kg.</strong></p><p><strong> </strong></p><p><strong>It can operate on diesel or gas LPG or as required.</strong></p><p><strong> </strong></p><p><strong>Made of: (Stainless Steel 304)</strong></p><p><strong>( The Engine ) : (GAMAK- TURKEY)</strong></p><p><strong> (Gearbox) : )VARVEL-ITALY(</strong></p><p><strong>(Burner) : ( ECOFLAM - ITALY ) </strong></p><p><strong>(Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)</strong></p><p><strong> </strong></p><p><strong>Length: /6 / m Width:/1.5/ m</strong></p><p><strong>The width of the conveyor line carrying the pieces of chips is / 1 / m. It is equipped with the following:</strong></p><p> <strong>Automatic cleaning mechanism for the mesh bearing the pieces of chips .</strong></p><p><strong>(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips.</strong></p><p> <strong>Automatic heat and programmable thermometers (quantity -2).</strong></p><p> <strong>Heating chamber that can be dismantled and installed for maintenance. </strong></p><p><strong>It is made of (Stainless Steel304) and designed to withstand temperatures up to / 800 / degrees.</strong></p>
<p><strong>Function: mixing oil and flavor and spraying it by the pump</strong></p><p><strong>The capacity of each mixer is /200/ kg.</strong></p><p><strong>Made of (Stainless Steel 304) :</strong></p><p><strong>( The Engine ) : (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) : ( VARVEL-ITALY)</strong></p><p><strong>Shape: Concave cylindrical tank for easy cleaning</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Double-jacketed for indirect heating.</strong></p><p><strong>Heat clock to control hot water temperature in blenders.</strong></p><p><strong>Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.</strong></p><p><strong>It is equipped with wheels for easy movement and cleaning.</strong></p><p><strong>The oil mixer floor is designed in concave form for easy cleaning.</strong></p>
<p><strong>Function: sucking the oil and flavor from the mixers and pump them into the flavoring machine</strong></p><p><strong>AMERICAN MODEL:<br>Made of: (Stainless Steel 304)<br>(Gearbox) : (VARVEL-ITALY)<br></strong></p><p><strong>It is equipped with the following</strong></p><p><strong>(Integrated Gearbox Motor) connected with a pump mad of .of solid European aluminum.</strong></p><p><strong>The connection is done by coupling rubber for easy maintenance and cleaning.</strong></p><p><strong>Silicone food hose – made in Spain.</strong></p><p><strong>The amount of flavor or taste is controlled electronically by control panel and inverter the (LS -KOREA) </strong></p><p><strong>Wheels and Carrier platform made of (Stainless Steel 304).</strong></p>
<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304) </strong></p><p><strong> (The Engine ) : from company) GAMAK- TURKEY)<br> (Gearbox) : from company (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW – LS brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor </strong></p><p><strong>It can automatically calibrate the sloping to control the time of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p> <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p> <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p> <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>
<p>Made of: (Stainless Steel 304)</p><p>(The Engine) 750 wat from company (GAMAK-TURKEY)</p><p>(Gearbox) from company (VARVEL – ITALY).</p><p>It is designed in a water resistance manner for the washing and cleaning process</p><p>Easy to move and clean.</p>
Dimensions
