Consumers today are actively seeking snacks that offer more than just taste. High-protein and plant-based products have become one of the fastest-growing segments in the global snack market. The LPH 500 enables manufacturers to develop products that align with modern nutritional trends while maintaining excellent sensory appeal.
LPH 500 LEGUMES AND PROTEIN SNACKS PRODUCTION LINE
832
Available product shapes
Specifications
Power Consumption
124 kW
Required Staff
4–5 Operators
Installation Area
200 m²
Processing Technology
Extrusion, Drying, Roasting and Seasoning
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Production Flow
Meet Growing Consumer Demand
Sustainable Protein Solutions
Legume-based snacks provide an environmentally responsible alternative to traditional protein sources. Products manufactured on the LPH 500 support sustainability goals through the use of plant-based ingredients while offering strong nutritional benefits.
Long Shelf Life
The extrusion and drying process helps create products with excellent shelf stability, reducing waste and simplifying distribution across domestic and international markets.
Consistent Product Quality
Advanced process control ensures reliable production performance, consistent texture, and repeatable product quality across every batch.
Production Flexibility
Suitable for a wide range of formulations including: Chickpeas, Lentils, Peas, Beans and Cereal blends
The LPH 500 production line is ideal for manufacturing
Protein snack pellets Legume-based crunchy snacks Plant-based protein snacks Functional snack products High-protein extruded snacks Healthy cereal and pulse-based snacks Transform Healthy Ingredients into Profitable Products
LINE PRODUCTION UNITS OVERVIEW
<p><strong>It is a screw conveyor made of stainless steel 304.</strong></p><p><strong>Height: 300 cm.</strong></p><p><strong>The hopper has a capacity of 75 kg and is equipped with a cover and a water filling opening.</strong></p><p><strong>Equipped with a main motor of 1 horsepower and an Italian gearbox from Varvel.</strong></p><p><strong>Equipped with a material mixer motor to maintain the homogeneity of the flour mixture, with a power of 1 horsepower and an Italian gearbox from Varvel.</strong></p><p><strong>Equipped with cleaning openings for easy access to the screw and closure basket (in accordance with the specifications of the US Food and Drug Administration).</strong></p><p><strong>Equipped with a bottom discharge and cleaning opening with a safety sensor.</strong></p>
<p><strong>Double screw extruder French model<br>Equipped to work on all types of flour and grits (corn flour, wheat flour, oat flour...etc)</strong></p><p><strong>The main engine is from (GAMAK-TURKEY) company<br>Equipped with a gear box that can withstand the pressure of continuous work 24/7<br>The connection process between the motor and the extruder is done by a group consisting of four stages made of flanges<br>Equipped with an advanced and modern gearbox cooling system<br>Equipped with spirals made of the newest metals and processed in the latest vacuum furnaces<br>Equipped with three stages of extruder heating with the possibility of controlling each group in a stable way through special temperature clocks<br>Equipped with a main feeding tank with a stirrer to maintain the stability of the mixture before entering the extruder</strong></p><p><strong>Equipped with a feeding spiral with a software mechanism to control the speed (capacity of 1 horsepower) The electrical panel is independent, made of food chrome 304</strong></p><p><strong>All circuit breakers, switches and thermal protectors are from (Schneider)<br>Control inverters and drive motors from (LS-KOREA)</strong></p><p><strong>Equipped with clocks to monitor frequency, current and hertz<br>The outer structure has been coated with a layer of food chrome 30 C in order to preserve the elegance of the shape and ease of cleaning</strong></p>
<p><strong>Function: Roasting and drying completely the chips grains – American hot air system – American Extrusion</strong></p><p><strong>It is designed in floors system (roasting and grilling) three levels, some Chips corns needs high wetness when it cross the extruder Which it needs high quality of Oven for drying and roasting</strong></p><p><strong>The production capacity is ( 200 ) to / 500 / kg</strong></p><p><strong>It works on diesel or natural gas LPG as per request.</strong></p><p><strong>( The Engine ) : from company (GAMAK- TURKEY)</strong></p><p><strong>(Gearbox): from company (VARVEL-ITALY)</strong></p><p><strong>( Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)</strong></p><p><strong>( Burner): ( ECOFLAM - ITALY)</strong></p><p><strong>Oven length is/ 5 / m.</strong></p><p><strong>Oven width is / 1.5 /m.</strong></p><p><strong>The width of the conveyor line carrying the pieces of chips is / 1 / m.</strong></p><p><strong>The oven was completely insulated with a layer of glass fiber, thickness of / 12 / cm from all sides.</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Automatic cleaning mechanism for the mesh bearing the pieces of chips.</strong></p><p><strong>(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips</strong></p><p><strong>Automatic heat and programmable thermometers /-2 /thermometers.</strong></p><p><strong>Built-in heating chamber that can be dismantled and installed for maintenance. It is made of</strong></p><p><strong>( Stainless Steel 304 ) and steel designed to withstand temperatures up to / 800 / degrees.</strong></p><p><strong>Mechanism of distribution of air from the top and bottom with the mechanism of rotating from the sides.</strong></p><p><strong>Hot air pump fan with / 3 / hp engine – excellent Italian or Turkish industry.</strong></p><p><strong>Suction and air circulation fan with / 3 /hp engine – Excellent Italian or Turkish industry.</strong></p><p><strong>• Separate control panel that can be dismantled and installed for easy charging and cleaning</strong></p><p><strong>• The rotation of hot air pump fans is controlled and circulated by the Korean LS inverter</strong></p>
<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>
<p><strong>Function: mixing the chips grains with flavor and oil</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304) </strong></p><p><strong> (The Engine ) : from company) GAMAK- TURKEY)<br> (Gearbox) : from company (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW – LS brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor </strong></p><p><strong>It can automatically calibrate the sloping to control the time of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p> <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p> <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p> <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>
<p><strong>Function: sucking the oil and flavor from the mixers and pump them into the flavoring machine</strong></p><p><strong>AMERICAN MODEL:<br>Made of: (Stainless Steel 304)<br>(Gearbox) : (VARVEL-ITALY)<br></strong></p><p><strong>It is equipped with the following</strong></p><p><strong>(Integrated Gearbox Motor) connected with a pump mad of .of solid European aluminum.</strong></p><p><strong>The connection is done by coupling rubber for easy maintenance and cleaning.</strong></p><p><strong>Silicone food hose – made in Spain.</strong></p><p><strong>The amount of flavor or taste is controlled electronically by control panel and inverter the (LS -KOREA) </strong></p><p><strong>Wheels and Carrier platform made of (Stainless Steel 304).</strong></p>
<p><strong>Function: mixing oil and flavor and spraying it by the pump</strong></p><p><strong>The capacity of each mixer is /200/ kg.</strong></p><p><strong>Made of (Stainless Steel 304) :</strong></p><p><strong>( The Engine ) : (GAMAK-TURKEY)</strong></p><p><strong>(Gearbox) : ( VARVEL-ITALY)</strong></p><p><strong>Shape: Concave cylindrical tank for easy cleaning</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Double-jacketed for indirect heating.</strong></p><p><strong>Heat clock to control hot water temperature in blenders.</strong></p><p><strong>Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.</strong></p><p><strong>It is equipped with wheels for easy movement and cleaning.</strong></p><p><strong>The oil mixer floor is designed in concave form for easy cleaning.</strong></p>
<p>Made of: (Stainless Steel 304)</p><p>(The Engine) 750 wat from company (GAMAK-TURKEY)</p><p>(Gearbox) from company (VARVEL – ITALY).</p><p>It is designed in a water resistance manner for the washing and cleaning process</p><p>Easy to move and clean.</p>
Dimensions
