LPH 500 LEGUME AND PROTEIN SNACKS PRODUCTION LINE

Name: LEGUMES AND PROTIN SNACKS PRODUCTION LINE - LPH 500
Brand: Zirve
Price: 1 USD
Availability: InStock
Rating: 4.5 (25 reviews)

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LPH 500 LEGUME AND PROTEIN SNACKS PRODUCTION LINE

Specifications

Power Consumption

124 kW

Required Personnel

4–5 Operators

Installation Space

200 m²

Processing Technology

Extrusion, Drying, Roasting and Seasoning

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Production Flow

PRODUCTION LINE OVERVIEW

Meet Growing Consumer Demand

Today's consumers are looking for snacks that deliver more than great taste. High-protein and plant-based products have become some of the fastest-growing categories in the global snack market. The LPH 500 enables manufacturers to create products that align with evolving nutritional trends while delivering outstanding sensory appeal.

Sustainable Protein Solutions

Meet the growing demand for nutritious, plant-based foods with legume-based snacks produced on the LPH 500. Offering an environmentally responsible alternative to conventional protein sources, these products combine sustainability with exceptional nutritional value. By utilizing high-quality plant-based ingredients, manufacturers can create innovative snacks that appeal to health-conscious consumers while supporting their sustainability goals.

Long Shelf Life

The extrusion and drying process produces products with excellent shelf stability, extending their shelf life, minimizing waste, and simplifying distribution across both domestic and international markets.

Consistent Product Quality

Advanced process control delivers reliable production performance, uniform texture, and consistent, repeatable product quality in every batch.

Production Flexibility

Designed to process a wide variety of formulations, including chickpeas, lentils, peas, beans, and cereal blends.

Transform Healthy Ingredients into Profitable Products

The LPH 500 production line is the ideal solution for manufacturing protein snack pellets, legume-based crunchy snacks, plant-based protein snacks, functional snack products, high-protein extruded snacks, and healthy cereal- and pulse-based snacks.

LINE PRODUCTION UNITS OVERVIEW

MOISTRIZING MIXER

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SCREW CONVEYOR

Designed to transfer conditioned raw materials from the moisturizing mixer to the extruder with a stable, continuous, and precisely controlled feed rate.

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TZX 250 Twin Screw Extruder for Snack Production

Discover the Zirve TZX 250 twin screw extruder for high-capacity snack production, precise process control, flexible recipes, and consistent product quality.

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3 PASS DRYING OVEN

Function: Roasting and drying completely the chips grains – American hot air system – American ExtrusionIt is designed in floors system (roasting and grilling) three levels, some Chips corns needs high wetness when it cross the extruder Which it needs high quality of Oven for drying and roastingThe production capacity is ( 200 ) to / 500 / kgIt works on diesel or natural gas LPG as per request.( The Engine ) : from company (GAMAK- TURKEY)(Gearbox): from company (VARVEL-ITALY)( Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)( Burner): ( ECOFLAM - ITALY)Oven length is/ 5 / m.Oven width is / 1.5 /m.The width of the conveyor line carrying the pieces of chips is / 1 / m.The oven was completely insulated with a layer of glass fiber, thickness of / 12 / cm from all sides.It is equipped with the following:Automatic cleaning mechanism for the mesh bearing the pieces of chips.(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chipsAutomatic heat and programmable thermometers /-2 /thermometers.Built-in heating chamber that can be dismantled and installed for maintenance. It is made of( Stainless Steel 304 ) and steel designed to withstand temperatures up to / 800 / degrees.Mechanism of distribution of air from the top and bottom with the mechanism of rotating from the sides.Hot air pump fan with / 3 / hp engine – excellent Italian or Turkish industry.Suction and air circulation fan with / 3 /hp engine – Excellent Italian or Turkish industry.• Separate control panel that can be dismantled and installed for easy charging and cleaning• The rotation of hot air pump fans is controlled and circulated by the Korean LS inverter

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CONVEYOR

Function: Transfer the material from the Extruder to the ovenMade of: (Stainless Steel 304) thickness 2(The Engine) : (GAMAK- TURKEY)

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SEASONING DRUM

Function: mixing the chips grains with flavor and oilLength : / 3 /mouter diameter / 85 /cm.Made of (stainless steel 304)  (The Engine ) : from company)  GAMAK- TURKEY)  (Gearbox) : from company  (VARVEL-ITALY)The seasoning speed is controlled electronically by an inverter / 1.5 / kW – LS brand.The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor It can automatically calibrate the sloping to control the time  of the chips that passes inside.It is equipped with the following:      It is equipped with a flavor sprayer – an advanced American model which can be calibrated.      a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.      a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.

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FLAVOR PUMP

Function: sucking the oil and flavor from the mixers and pump them into the flavoring machineAMERICAN MODEL: Made of: (Stainless Steel 304) (Gearbox) : (VARVEL-ITALY) It is equipped with the following(Integrated Gearbox Motor)   connected with a pump mad of  .of solid European aluminum.The connection is done by coupling rubber for easy maintenance and cleaning.Silicone food hose – made in Spain.The amount of flavor or taste is controlled electronically by control panel and inverter the (LS -KOREA) Wheels and Carrier platform made of (Stainless Steel 304).

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OIL AND FLAVOR MIXING SET

Function: mixing oil and flavor and spraying it by the pumpThe capacity of each mixer is /200/ kg.Made of (Stainless Steel 304) :( The Engine ) : (GAMAK-TURKEY)(Gearbox) : ( VARVEL-ITALY)Shape: Concave cylindrical tank for easy cleaningIt is equipped with the following:Double-jacketed for indirect heating.Heat clock to control hot water temperature in blenders.Mixers are installed on a solid base made of (Stainless Steel 304) Hot water level indicator inside.It is equipped with wheels for easy movement and cleaning.The oil mixer floor is designed in concave form for easy cleaning.

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CONVEYOR_FB

Made of: (Stainless Steel 304)(The Engine) 750 wat from company (GAMAK-TURKEY)(Gearbox) from company (VARVEL – ITALY).It is designed in a water resistance manner for the washing and cleaning processEasy to move and clean.

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Dimensions

Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

UPGRADE YOUR PRODUCTION WITH ZIRVE MACHINERY

LPH 500 LEGUME AND PROTEIN SNACKS PRODUCTION LINE

MOISTRIZING MIXER

<p></p>

SCREW CONVEYOR

<p>Designed to transfer conditioned raw materials from the moisturizing mixer to the extruder with a stable, continuous, and precisely controlled feed rate.</p>

TZX 250 Twin Screw Extruder for Snack Production

<p>Discover the Zirve TZX 250 twin screw extruder for high-capacity snack production, precise process control, flexible recipes, and consistent product quality.</p>

3 PASS DRYING OVEN

CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

SEASONING DRUM

FLAVOR PUMP

OIL AND FLAVOR MIXING SET

CONVEYOR_FB

<p>Made of: (Stainless Steel 304)</p><p>(The Engine) 750 wat from company (GAMAK-TURKEY)</p><p>(Gearbox) from company (VARVEL – ITALY).</p><p>It is designed in a water resistance manner for the washing and cleaning process</p><p>Easy to move and clean.</p>

Global Presence, International Vision

Unmatched Technical Support & Lifetime Partnership

Engineering Innovation Without Limits

continuous development and technological enhancement on an almost monthly basis.

Zirve Extrussion