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LEGUME AND PROTEIN SNACKS PRODUCTION LINE LPH500

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Specifications review More Details

Available product shapes

Specifications

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Power Consumption

124 kW

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Required Personnel

4–5 Operators

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Installation Space

200 m²

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Processing Technology

Extrusion, Drying, Roasting and Seasoning

LEGUME AND PROTEIN SNACKS PRODUCTION LINE LPH500 | The LPH 500 Legume & Protein Snacks Production Line is a complete extrusion-based processing solution developed for manufacturers seeking to produce innovative, nutritious, and sustainable snack products.
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Production Flow

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PRODUCTION LINE OVERVIEW

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Meet Growing Consumer Demand

Today's consumers are looking for snacks that deliver more than great taste. High-protein and plant-based products have become some of the fastest-growing categories in the global snack market. The LPH 500 enables manufacturers to create products that align with evolving nutritional trends while delivering outstanding sensory appeal.

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Sustainable Protein Solutions

Meet the growing demand for nutritious, plant-based foods with legume-based snacks produced on the LPH 500. Offering an environmentally responsible alternative to conventional protein sources, these products combine sustainability with exceptional nutritional value. By utilizing high-quality plant-based ingredients, manufacturers can create innovative snacks that appeal to health-conscious consumers while supporting their sustainability goals.

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Long Shelf Life

The extrusion and drying process produces products with excellent shelf stability, extending their shelf life, minimizing waste, and simplifying distribution across both domestic and international markets.

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Consistent Product Quality

Advanced process control delivers reliable production performance, uniform texture, and consistent, repeatable product quality in every batch.

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Production Flexibility

Designed to process a wide variety of formulations, including chickpeas, lentils, peas, beans, and cereal blends.

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Transform Healthy Ingredients into Profitable Products

The LPH 500 production line is the ideal solution for manufacturing protein snack pellets, legume-based crunchy snacks, plant-based protein snacks, functional snack products, high-protein extruded snacks, and healthy cereal- and pulse-based snacks.

LINE PRODUCTION UNITS OVERVIEW

MH300 Corn Moisturizing Ribbon Mixer | Industrial Snack Mixer | LEGUME AND PROTEIN SNACKS PRODUCTION LINE LPH500 | The LPH 500 Legume & Protein Snacks Production Line is a complete extrusion-based processing solution developed for manufacturers seeking to produce innovative, nutritious, and sustainable snack products.

MH300 Corn Moisturizing Ribbon Mixer | Industrial Snack Mixer

<p>The Zirve MH300 Corn Moisturizing Ribbon Mixer delivers uniform moisture conditioning for corn grits before extrusion, improving product quality and production stability.</p>

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SCREW CONVEYOR | LEGUME AND PROTEIN SNACKS PRODUCTION LINE LPH500 | The LPH 500 Legume & Protein Snacks Production Line is a complete extrusion-based processing solution developed for manufacturers seeking to produce innovative, nutritious, and sustainable snack products.

SCREW CONVEYOR

<p>Designed to transfer conditioned raw materials from the moisturizing mixer to the extruder with a stable, continuous, and precisely controlled feed rate.</p>

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TZX 250 Twin Screw Extruder for Snack Production | LEGUME AND PROTEIN SNACKS PRODUCTION LINE LPH500 | The LPH 500 Legume & Protein Snacks Production Line is a complete extrusion-based processing solution developed for manufacturers seeking to produce innovative, nutritious, and sustainable snack products.

TZX 250 Twin Screw Extruder for Snack Production

<p>Discover the Zirve TZX 250 twin screw extruder for high-capacity snack production, precise process control, flexible recipes, and consistent product quality.</p>

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3 PASS DRYING OVEN | LEGUME AND PROTEIN SNACKS PRODUCTION LINE LPH500 | The LPH 500 Legume & Protein Snacks Production Line is a complete extrusion-based processing solution developed for manufacturers seeking to produce innovative, nutritious, and sustainable snack products.

3 PASS DRYING OVEN

<p><strong>Function: Roasting and drying completely the chips grains – American hot air system – American Extrusion</strong></p><p><strong>It is designed in floors system (roasting and grilling) three levels, some Chips corns needs high wetness when it cross the extruder Which it needs high quality of Oven for drying and roasting</strong></p><p><strong>The production capacity is ( 200 ) to / 500 / kg</strong></p><p><strong>It works on diesel or natural gas LPG as per request.</strong></p><p><strong>( The Engine ) : from company (GAMAK- TURKEY)</strong></p><p><strong>(Gearbox): from company (VARVEL-ITALY)</strong></p><p><strong>( Electrical Parts) : (SCHNEIDER-FRANCE) (LS-S KOREA)</strong></p><p><strong>( Burner): ( ECOFLAM - ITALY)</strong></p><p><strong>Oven length is/ 5 / m.</strong></p><p><strong>Oven width is / 1.5 /m.</strong></p><p><strong>The width of the conveyor line carrying the pieces of chips is / 1 / m.</strong></p><p><strong>The oven was completely insulated with a layer of glass fiber, thickness of / 12 / cm from all sides.</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>Automatic cleaning mechanism for the mesh bearing the pieces of chips.</strong></p><p><strong>(LS – KOREA) (inverter) to control the speed of the mesh bearing the pieces of chips</strong></p><p><strong>Automatic heat and programmable thermometers /-2 /thermometers.</strong></p><p><strong>Built-in heating chamber that can be dismantled and installed for maintenance. It is made of</strong></p><p><strong>( Stainless Steel 304 ) and steel designed to withstand temperatures up to / 800 / degrees.</strong></p><p><strong>Mechanism of distribution of air from the top and bottom with the mechanism of rotating from the sides.</strong></p><p><strong>Hot air pump fan with / 3 / hp engine – excellent Italian or Turkish industry.</strong></p><p><strong>Suction and air circulation fan with / 3 /hp engine – Excellent Italian or Turkish industry.</strong></p><p><strong>• Separate control panel that can be dismantled and installed for easy charging and cleaning</strong></p><p><strong>• The rotation of hot air pump fans is controlled and circulated by the Korean LS inverter</strong></p>

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CONVEYOR | LEGUME AND PROTEIN SNACKS PRODUCTION LINE LPH500 | The LPH 500 Legume & Protein Snacks Production Line is a complete extrusion-based processing solution developed for manufacturers seeking to produce innovative, nutritious, and sustainable snack products.

CONVEYOR

<p><strong>Function: Transfer the material from the Extruder to the oven</strong></p><p><strong>Made of: (Stainless Steel 304) thickness 2</strong></p><p><strong>(The Engine) : (GAMAK- TURKEY)</strong></p>

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SD80 Industrial Snack Seasoning Drum | LEGUME AND PROTEIN SNACKS PRODUCTION LINE LPH500 | The LPH 500 Legume & Protein Snacks Production Line is a complete extrusion-based processing solution developed for manufacturers seeking to produce innovative, nutritious, and sustainable snack products.

SD80 Industrial Snack Seasoning Drum

<p>Achieve uniform seasoning and consistent snack coating with the Zirve SD 80. AISI 304 stainless-steel construction, gentle tumbling, and continuous operation.</p>

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OP01 Flavor Pump for Snack Seasoning Systems | LEGUME AND PROTEIN SNACKS PRODUCTION LINE LPH500 | The LPH 500 Legume & Protein Snacks Production Line is a complete extrusion-based processing solution developed for manufacturers seeking to produce innovative, nutritious, and sustainable snack products.

OP01 Flavor Pump for Snack Seasoning Systems

<p>ZIRVE OP01 flavor pump delivers precise oil and liquid flavor transfer for uniform seasoning, consistent taste and reduced waste in snack production lines.</p>

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OM02 Oil & Flavor Mixing Set for Snack Production | LEGUME AND PROTEIN SNACKS PRODUCTION LINE LPH500 | The LPH 500 Legume & Protein Snacks Production Line is a complete extrusion-based processing solution developed for manufacturers seeking to produce innovative, nutritious, and sustainable snack products.

OM02 Oil & Flavor Mixing Set for Snack Production

<p>Prepare, heat, and homogenize oil-based seasoning mixtures with the ZIRVE OM02. Available in single- and dual-tank configurations for snack production lines.</p>

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CONVEYOR_FB | LEGUME AND PROTEIN SNACKS PRODUCTION LINE LPH500 | The LPH 500 Legume & Protein Snacks Production Line is a complete extrusion-based processing solution developed for manufacturers seeking to produce innovative, nutritious, and sustainable snack products.

CONVEYOR_FB

<p>Made of: (Stainless Steel 304)</p><p>(The Engine) 750 wat from company (GAMAK-TURKEY)</p><p>(Gearbox) from company (VARVEL – ITALY).</p><p>It is designed in a water resistance manner for the washing and cleaning process</p><p>Easy to move and clean.</p>

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Global Presence, International Vision

Through its distinguished branches, Zirve Extrusion and Zirve International, Zirve Group of Companies maintains a powerful international presence by actively participating in the world’s largest and most prestigious scientific and specialized industrial exhibitions. These global engagements provide direct access to emerging technologies, international expertise, and strategic industry partnerships. They strengthen our ability to anticipate market shifts, adopt revolutionary manufacturing technologies, and continuously elevate our standards of excellence. Our international presence reflects a clear vision: to be recognized among the world’s most trusted providers of advanced industrial production solutions. By combining engineering excellence, relentless innovation, global expertise, and uncompromising customer commitment, Zirve Group of Companies delivers more than machinery—we deliver the foundation for sustainable industrial leadership.

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Unmatched Technical Support & Lifetime Partnership

At Zirve Group of Companies, we do not simply manufacture production lines we build long-term strategic partnerships founded on trust, performance, and excellence. Our commitment begins with delivering world-class machinery and continues through comprehensive technical training programs designed for operators, engineers, and production teams. These specialized training sessions ensure that every production line achieves maximum efficiency, superior operational stability, and consistently high output quality. What distinguishes us is our unwavering dedication to after-sales excellence. We provide highly responsive, detail-oriented support with meticulous care, ensuring every client receives immediate technical assistance, proactive maintenance guidance, and reliable problem resolution. For us, customer success is not an additional service—it is a core responsibility. To guarantee uninterrupted operations, we maintain a robust supply chain for premium-quality spare parts, offered at highly competitive prices with constant availability. This strategic readiness minimizes downtime, accelerates maintenance cycles, and protects the long-term performance and value of our clients’ investments.

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Engineering Innovation Without Limits

Innovation is embedded in the DNA of Zirve Group of Companies. In an industry where technology evolves rapidly, maintaining leadership requires relentless advancement. For this reason, our production lines and machinery undergo

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continuous development and technological enhancement on an almost monthly basis.

Through advanced research, precision engineering, and constant optimization, we integrate the latest breakthroughs in automation, smart control systems, energy efficiency, and industrial performance. This philosophy ensures that every solution we deliver is not only aligned with today’s market demands but engineered to meet the challenges of tomorrow. We also invest heavily in our greatest asset our people. Through rigorous specialized training and continuous professional development, our engineers, technicians, and technical experts remain at the forefront of global industrial innovation, enabling us to consistently deliver cutting-edge solutions.

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