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POTATO CHIPS PRODUCTION LINE PC300

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zirve international

zirve international

zirve international

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POTATO CHIPS PRODUCTION LINE PC300 |
The latest production line from Zirve International is the production line of natural potato chips, model PC300

Specifications

zirve international
STAFF

10 People

zirve international
POWER

150 Kw

zirve international
AREA

250 Sqm

zirve international
CAPACITY

300 Kg

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POTATO CHIPS PRODUCTION LINE PC300 |
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LINE PRODUCTION UNITS OVERVIEW

MATERIAL RECEIVING TANK | POTATO CHIPS PRODUCTION LINE PC300 |

MATERIAL RECEIVING TANK

<p><strong>Material: (Stainless Steel 304), thickness 2 mm</strong></p><p><strong>Capacity about 500 kg natural potatoes</strong></p><p><strong>Designed to be easy to load, empty and clean</strong></p>

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CONVEYOR BELT BEFORE WASHING STAGE | POTATO CHIPS PRODUCTION LINE PC300 |

CONVEYOR BELT BEFORE WASHING STAGE

<p><strong>Its job to transfer potatoes from the collection tank to the cleaning unit</strong></p><p><strong>Made of (Stainless Steel 304) thickness /2mm/.</strong></p><p><strong>(The Engine) from company (GAMAK-TURKEY).</strong></p><p><strong>(Gearbox) from company (VARVEL – ITALY)</strong></p>

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DRY CLEANING CYLINDER DUST REMOVAL | POTATO CHIPS PRODUCTION LINE PC300 |

DRY CLEANING CYLINDER DUST REMOVAL

<p><strong>Made of: (Stainless Steel 304)</strong></p><p><strong>( The Engine ) : from company) GAMAK- TURKEY)</strong></p><p><strong>About 1 meter diameter cylinder the potatoes pass sequentially A suspended dust is removed through the rods installed in a circular shape.</strong></p><p><strong>Pebbles and dirt are removed at this point dry from The cylinder is equipped with a tank to unloadable when dust is collected</strong></p>

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SPIRAL CONVEYOR BEFORE THE PEELING STAGE | POTATO CHIPS PRODUCTION LINE PC300 |

SPIRAL CONVEYOR BEFORE THE PEELING STAGE

<p><strong>Made of: (Stainless Steel 304)</strong></p><p><strong>( The Engine ) :from company (GAMAK- TURKEY)</strong></p><p><strong>Its job to transfer the potatoes from the cleaning unit to the peeler composed of collection tank and a tube</strong></p><p><strong>contain vertical Screw</strong></p>

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PEELER | POTATO CHIPS PRODUCTION LINE PC300 |

PEELER

<p><strong>Made of (stainless steel 304)</strong></p><p><strong>( The Engine ) : from company) GAMAK- TURKEY)</strong></p><p><strong>Its job is peeling the potatoes and removing the decoration and dust permanently Peeling is done with a stream of water to ensure a final cleaning</strong></p><p><strong>The peeler is made of ( stainless steel 304 ) dressed from inside with a sand paper with a high quality to guarantees a good peeling</strong></p><p><strong>Equipped with a calibrated weight gate opens when a certain weight is reached to unloading the load into the scalar. Peeler capacity 1000kg per hour</strong></p><p><strong>Provided with engine 4 horse from ( GAMAK - TURKEY)</strong></p>

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QUALITY INSPECTURE PROGRESS | POTATO CHIPS PRODUCTION LINE PC300 |

QUALITY INSPECTURE PROGRESS

<p><strong>Three meter length machine when the potatoes are unloaded in batches the potatoes are flipped as they pass over it. This allows removed of damaged kernels and residual scales this ensures the quality of the final product The machine is equipped with rotating rollers that allow potatoes to be moved horizontally at the same time rotating the potatoes which helps in the quality inspection process.</strong></p>

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SPIRAL CONVEYOR | POTATO CHIPS PRODUCTION LINE PC300 |

SPIRAL CONVEYOR

<p><strong>Made of: (Stainless Steel 304)</strong></p><p><strong>( The Engine ) : from company) GAMAK- TURKEY)</strong></p><p><strong>its job to transfer potatoes from the inspection process machine to the slicer.</strong></p><p><strong>Composed of collection tank and a tube contain vertical Screw</strong></p>

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VIBRATION CONVEYOR | POTATO CHIPS PRODUCTION LINE PC300 |

VIBRATION CONVEYOR

<p><strong>Material made of ( stainless steel 304)</strong></p><p><strong>Capacity about 500 kg natural potatoes.</strong></p><p><strong>Total length 250CM English model</strong></p><p><strong>Width (80cm)</strong></p><p><strong>Vibrator main filter provider with 2 vibrator engine supplied Italian industry with total electric power0.75 kilowatt380 volt 50 hz life guaranteed.</strong></p>

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THE SLICER | POTATO CHIPS PRODUCTION LINE PC300 |

THE SLICER

<p><strong>Its job to cut the potatoes into desired shapes</strong></p><p><strong>The origin Belgium: FAM</strong></p><p><strong>The weight of the main basic slicer 125 kg Production capacity (According to the shapes of the cut bean)</strong></p><p><strong>The engine power (1,50 kw, 2 h)</strong></p><p><strong>Shapes and sizes: flat cut or wrinkled piece , cut in shapes of v , the slice thickness 1,80 mm, 2,50mm, 3,20 mm , and Julian sticks the slice thickness from 2.40 mm 480 mm</strong></p>

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THE FRYER WITH ACCESSORIES | POTATO CHIPS PRODUCTION LINE PC300 |

THE FRYER WITH ACCESSORIES

<p><strong>( Model ) : from company (KIRMKO –NETHERLAND)</strong></p><p><strong>Frying pan :consist of frying pan and accessory parts</strong></p><p><strong>Frying pan :metal basin made of good grade stainless steel it is filled with frying oil</strong></p><p><strong>consist of several stages and conveyor belt inside the basin -</strong></p><p><strong>in succession arranged so as to ensure the easy</strong></p><p><strong>passage of the potato slices and to ensure ideal frying time</strong></p><p><strong>All baffles and conveyor belts are made entirely of food chromium entirely.</strong></p><p><strong>Chips and oil are moved by cuffs in several stages</strong></p><p><strong>The initial stage of mobilization with competencies</strong></p><p><strong>The secondary stirring stage with the palms</strong></p><p><strong>Horizontal belt drive stage</strong></p><p><strong>Rising belt drive stage</strong></p><p><strong>The speed of the motors of each stages is controlled indecently to get the best results</strong></p><p><strong>By accelerating or slowing down the speed of running and rotating the cranks in the fryer</strong></p><p><strong>To ensure no heat loss the frying pan is completely insulated from all the sides with an insulating card</strong></p><p><strong>Provided a thickness of glass 10 cm fibers to preserve heat</strong></p><p><strong>It consists of two cylinder tank, each of them, connected to the oil supply network for the fryer.</strong></p><p><strong>Network pumping compensation and storage of frying oil</strong></p><p><strong>The oil is pumped from the two tank, to frying pan at the beginning of the work and the last oil is automatically compensated during the frying process through the some network</strong></p><p><strong>Where the fry contains high oil level sensor electric flashes and when the oil level falls below the effective level, oil is automatically and gradually pumped to maintain the oil temperature when the work is finished the oil is returned to storage tanks throw the same pumping network and the sump is cleaned .</strong></p><p><strong>Network for pumping and circulating natural oil during frying</strong></p><p><strong>During the frying process, the oil is pumped through a network of pipes and a pump in dependents of the previous network when the frying pan contains oil entry and exit holes</strong></p><p><strong>His network consist of an inlet and outlet pipe to the frying pan of oil collectors a pump and a network of fine tubes that extend inside the heating tube the heat is connected circuit and filled extended with mineral heating oil</strong></p><p><strong>Oil is pumped through this network for two main reasons:</strong></p><p><strong>First securing an oil duct to secure the movement of the potatoes during the frying process .</strong></p><p><strong>Second :securing the entry and exist of the natural frying oil the heat exchange to ensure that the oil is heated to ensure that the oil is heated to the required temperature.</strong></p><p><strong>The process of pumping and circulating the oil in this network is a continues process during the frying process.</strong></p>

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STARCH EXTRACTION DEVICE | POTATO CHIPS PRODUCTION LINE PC300 |

STARCH EXTRACTION DEVICE

<p><strong>Made of: (Stainless Steel 304)</strong></p><p><strong>( The Engine ) : from company) GAMAK- TURKEY)</strong></p><p><strong>When high vapor pressure is Applied (Swedish model) The aim is to ( potato bleaching) pulling starch from potatoes The device is conveyor belt immersed in a tank consist containing water at a temperature 120 water vapor is applied to it The last sector from the machine is contain washing unit in which the grains are exposed to cold water to wash the remaining starch Then the air drying unit to get rid of water for preparing potatoes slices for frying Steam is supplied from an external boiler</strong></p>

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STREAM EXTRACTION KIT AND OIL FILTRING | POTATO CHIPS PRODUCTION LINE PC300 |

STREAM EXTRACTION KIT AND OIL FILTRING

<p><strong>Made of: (Stainless Steel 304)</strong></p><p><strong>its job to transfer potatoes from the inspection process machine to the slicer.</strong></p><p><strong>Composed of collection tank and a tube contain vertical snail The fryer is equipped with a steam extraction system for frying oil and formed water vapor This is done through two chimneys two chimneys one in the front section of the fryer and the other in the back section Each chimney</strong></p><p><strong>contains a special intake turbine to provide an air dust to draw steam out of the fryer Chimneys can be connected to the external ventilation system - Oil filtration system :</strong></p><p><strong>- The natural frying oil is filtered from the impurities resulting from the frying process in an innovation way where the oil outside the frying basin in collected in one all of which are poured into the oil filter device .</strong></p><p><strong>The oil filter device is formed into two main parts :</strong></p><p><strong>The first is bug traps in several stages The second is a moving metal belt that transfers the impurities out of the oil filter in an automatic manner.</strong></p><p><strong>After filtering the oil is return to fryer .</strong></p><p><strong>The oil filtering process is a continuous process without stopping during the frying process Electric control panel the fryer and all accessories are controlled panel independent of the fryer the panel is required with a touch screen control and a software systems that can be saved according to the nature of the raw materials the speed of the drum motors and the conveyor belts are controlled inside the fryer to increase or decrease the frying time.</strong></p><p><strong>The emptying and filling of the frying pans and tanks is controlled automatically by the presence of sensors located in the tanks and in the frying pan.</strong></p><p><strong>the oil is compensated when it decrease in the frying pan automatically by the presence of the oil level sensor during frying .</strong></p><p><strong>the pressure and speed of the oil flow are collected in the oil pumping and circulating network to ensure an optimum flow velocity .</strong></p><p><strong>the control panel is connected to temperature sensors along the frying pan to ensure proper heating and to ensure uniformity in the oil temperature along the frying pan and determined from the heat then the required heat load is exchange .</strong></p><p><strong>the raising and lowering of the fryer lid is controlled evenly by the hydraulic pressure distributor with sensors connected to the control panel.</strong></p><p><strong>Oil filter vibration Total length 300 cm English model display rate 80 cm Filter vibrator provided with :</strong></p><p><strong>Provided with two Italian made vibrating engines with total electric power life time guarantee Filtered oil purification tank with an automatic return mechanism to the fried basin total capacity .</strong></p>

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FLAVORING DEVICE | POTATO CHIPS PRODUCTION LINE PC300 |

FLAVORING DEVICE

<p><strong>Function: Spraying the powder and distribute it completely on the chips grains</strong></p><p><strong>Made of (Stainless Steel 304)</strong></p><p><strong>(Gearbox) :from company (VARVEL-ITALY)</strong></p><p><strong>It is equipped with the following:</strong></p><p><strong>flavor mixing machine, the engine is half a horse</strong></p><p><strong>Horizontal helix to feed the flavor powder to the vibrator</strong></p><p><strong>The feeding helix is equipped with a Korean LS inverter to control the amount of the flowing powder</strong></p><p><strong>Modern Vibrator enable to adjust and calibrate equipped with electronic circuit, TURKISH made, Belgian privilege</strong></p><p><strong>Air filter mechanism enable to adjust and calibrate</strong></p>

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BUGLES SEASSONING DRUM | POTATO CHIPS PRODUCTION LINE PC300 |

BUGLES SEASSONING DRUM

<p><strong>Function: mixing the chips grains with flavor and oil&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</strong></p><p><strong>Length : / 3 /m</strong></p><p><strong>outer diameter / 85 /cm.</strong></p><p><strong>Made of (stainless steel 304)&nbsp;</strong></p><p><strong>&nbsp;(The Engine ) : from company)&nbsp; GAMAK- TURKEY)<br>&nbsp;(Gearbox) : from company&nbsp; (VARVEL-ITALY)</strong></p><p><strong>The seasoning speed is controlled electronically by an inverter / 1.5 / kW –&nbsp;LS&nbsp;brand.</strong></p><p><strong>The process of the scales is designed so as to prevent the accumulation and the agglomeration of the flavor&nbsp;</strong></p><p><strong>It can automatically calibrate the sloping to control the time&nbsp; of the chips that passes inside.</strong></p><p><strong>It is equipped with the following:</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>It is equipped with a flavor sprayer – an advanced American model which can be calibrated.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p><p>&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; <strong>a chrome cover by the exit side of the material; it can be opened and closed for easy cleaning.</strong></p>

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Dimensions

POTATO CHIPS PRODUCTION LINE PC300
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